Senior Test Engineer Jobs in USA with Visa Sponsorship
Senior Test Engineers are strong H-1B visa sponsorship candidates. The role qualifies as a specialty occupation requiring a bachelor's degree in computer science, software engineering, or a related field, and employers regularly file LCAs and I-129 petitions for this title. For detailed occupation requirements, see the O*NET profile.
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About Commonwealth Fusion Systems:
Commonwealth Fusion Systems is on a mission to deliver the urgent transition to fusion energy.
Combining decades of research, top talent, and new technologies, we’re designing and building commercially viable fusion power plants. And we're working with policymakers and suppliers to build the energy industry of the future.
We’re in the best position to make it happen. Since 2018, we’ve raised nearly $3 billion in capital, making us the largest and leading private fusion company in the world.
Now we’re looking for more thinkers, doers, builders, and makers to join us. People who’ll bring new perspectives, solve tough problems, and thrive as part of a team.
If that’s you and this role fits, we want to hear from you. Join the power movement as Materials Test Operator.
The Materials Department at CFS is looking for a materials test operator to support our mechanical testing and characterization laboratory. Materials at CFS supports the design and engineering of all components needed for fusion systems and high-temperature superconducting (HTS) magnets. Working closely with the team lead, the materials test operator provides continuous support for both industry-standard and customized mechanical testing—including tensile, compression, flexural, shear, and fatigue. This role balances rigorous mechanical data acquisition and equipment operation with essential metallographic specimen preparation and microscopy. The operator is responsible for communication with internal stakeholders, detailed data reporting, equipment maintenance, and production line support. Laboratory capabilities include, but are not limited to: mechanical testing (Universal Testing Machines such as Instron, Load Cells, Extensometers), metallographic specimen polishing and preparation, microscopy, heat treatments, magnetic property evaluation, and other thermophysical tests.
What you'll do:
- Prepare test specimens and performs laboratory experiments
- Continuous improvement in the materials test and characterization laboratory
- Support inventory management on consumable/spare parts and report up for purchasing
- Execution of materials test Jira tickets and QBench orders in accordance with the standard operating procedures
- Operating industry standard and customized materials testing and characterization equipment, processes, and test methods
- Conducting materials testing independently under the input from a materials test engineer including data management and reporting
- Mechanical testing includes destructive testing (Tensile, Compression, Flexural, Shear, Peel, and Fatigue) using Instron Universal Testing Machines, and other custom testing in extreme environments over a range of temperatures
- Utilizing instrumentation including Load Cells, Torque Wrenches, Extensometers, Strain Gauges, Calipers, and Micrometers to ensure accurate data acquisition
- Materials characterization includes metallographic sample preparation (cutting, grinding, polishing), microscopy, hardness testing, magnetic and electrical testing
- Support in installing, maintaining, and troubleshooting laboratory equipment, including equipment calibration and alignment for effective usage
- Assembling custom fixturing and test stands to meet unique R&D requirements
- Ability and desire to work on multiple, different assignments
- Flexibility to adapt to changes in lab operations, priorities, and schedules
- Maintain rigorous documentation with attention to detail, ensuring data integrity and effective troubleshooting throughout the test lifecycle
- Comfortable with performing repeated tests while still maintaining test quality
- Perform other related job duties as assigned by management
What we're looking for:
- High school diploma/equivalency certificate or higher
- Minimum 2 years experience with basic materials prep and testing tools
- Minimum 2 years experience with a variety of technical support skills including but not limited to mechanical and electrical assembly, vacuum systems, cryogenic systems, soldering, and wiring
- Participate in and promote CFS’ safety procedures and policies
- Desire to work in a fast-paced R&D environment with daily changes
- Meticulous attention to detail
- Ability to work effectively in a multidisciplinary team of engineers, scientists, technical staff and others
- Ability to rapidly execute short turnaround materials testing tasks
- Strong problem solving skills, ability to approach new problems with creativity
- Strong written and oral communications skills & techniques
- Effective root cause analysis and problem-solving skills
- Proficient PC skills (Microsoft Word, Excel, PowerPoint)
- Ability to work independently and in a team environment
- Ability to comply, interpret and support procedures, work rules, and protocols
Bonus points for:
- Experience with Instron-based mechanical test systems, Bluehill and Wavematrix software is a plus
- Testing to industry or international standards (e.g. ASTM D638, ASTM E8, ISO)
- Experience working with cryogens such as Liquid Nitrogen and Liquid Helium
- Experience with strain-gage application
- Experience using electrical test devices
- Experience with metallographic sample preparation and analysis
- Experience with hazardous chemical use and management
- Experience with vacuum systems
- Experience operating shop equipment including horizontal band saws, drill presses, grinders/sanders, etc
- Ability to follow engineering procedures and instructions
- Understands materials testing and characterization equipment operations and processes
Must-have requirements:
- Ability to occasionally lift up to 50 lbs
- Perform activities such as typing, standing, or sitting for extended periods of time
- Dedication to safety to mitigate industrial hazards that may include heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, metallographic etchants and cryogenics
- Willingness to travel or work required nights/weekends/on-call occasionally
Salary range for this full-time position + equity + benefits. The actual salary will depend on level, location, qualifications, and experience. The range displayed on each job posting reflects new hire salaries for the position across all US locations.
Benefits include:
- Competitive compensation with equity
- 13 Company-wide Holidays
- Flexible vacation days
- 10 sick days
- Generous parental leave policy
- Health, dental, and vision insurance
- 401(k) with employer matching
- Professional growth opportunities
- Team-building activities
LI-Onsite
At CFS, we excel in fast-paced environments, driven by our values of integrity, execution, impact, and self-critique. As we grow, we’re eager to bring on mission-driven folks who offer diverse perspectives and fresh ways to tackle challenges.
We value diversity deeply and are proud to be an equal opportunity employer by choice. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.
This role requires compliance with U.S. laws concerning the export of controlled or protected technologies or information (collectively, “Export Control Laws"). Any offer of employment will be contingent on the need for compliance with such Export Control Laws.
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Get Access To All JobsTips for Finding Visa Sponsorship as a Senior Test Engineer
Confirm the role requires a specific degree
Specialty occupation status depends on the job requiring a degree in a specific field, not just any bachelor's degree. Look for postings that specify computer science, software engineering, or electrical engineering as a requirement, not a preference.
Target employers with H-1B filing history
Companies that have sponsored test engineers before are far more likely to do it again. Employers with established QA teams and SDLC infrastructure, such as large software firms and defense contractors, file H-1B petitions for this role regularly.
Highlight automation skills in your application
Employers sponsoring senior-level roles want engineers who reduce costs and scale testing. Proficiency in Selenium, Cypress, or similar frameworks signals seniority and justifies the investment in sponsorship, making you a stronger candidate for approval.
Get your LCA certified before counting on a start date
Your employer must file a Labor Condition Application with the Department of Labor before the H-1B petition can be submitted to USCIS. LCA certification typically takes seven business days and must be completed first, so factor this into your timeline.
Australians should evaluate the E-3 visa first
If you hold Australian citizenship, the E-3 visa is a faster, simpler path than the H-1B. There is no lottery, no annual cap pressure, and applications are processed at the consulate rather than waiting on USCIS adjudication, which can take months.
Document your specialization clearly in offer letters
USCIS scrutinizes job descriptions for specialty occupation evidence. Ask your employer to specify the exact technical scope, required frameworks, and degree requirements in the offer letter and support letter, not just a generic engineering job description.
Frequently Asked Questions
Does a Senior Test Engineer role qualify for H-1B sponsorship?
Yes, Senior Test Engineer qualifies as a specialty occupation when the position requires a bachelor's degree or higher in computer science, software engineering, or a closely related field. USCIS looks for a direct relationship between the degree field and the job duties, so employers should avoid generic job descriptions that could apply to any discipline.
What degree do I need for an employer to sponsor me as a Senior Test Engineer?
Most sponsoring employers require a bachelor's degree in computer science, software engineering, electrical engineering, or information systems. A degree in an unrelated field, such as general business or communications, is unlikely to support a specialty occupation determination unless you also hold a credential in a technical discipline or have equivalent experience documented under the three-for-one rule.
How competitive is H-1B approval for test engineering roles?
Approval rates for software and quality assurance engineering roles are generally solid compared to broader H-1B visa categories, but USCIS does issue Requests for Evidence when job descriptions are vague or when the degree requirement is listed as a preference rather than a requirement. The strongest petitions are those where the offer letter explicitly ties the role's duties to a specific degree field.
Can I find Senior Test Engineer jobs that sponsor visas on Migrate Mate?
Yes. Migrate Mate filters job listings by visa sponsorship availability, so you can browse Senior Test Engineer openings from employers who have indicated they sponsor H-1B, E-3 visa, or other work visas. This saves time compared to applying broadly and only discovering sponsorship limitations late in the process.
Are there visa options besides H-1B for Senior Test Engineers?
Australian citizens can apply for the E-3 visa, which has no lottery and is available year-round. Canadians and Mexicans may qualify under the TN visa for engineers. Those with extraordinary ability or significant industry recognition may also pursue the O-1A. Each path has different employer filing requirements, timelines, and renewal structures, so the right option depends on your citizenship and career profile.
What is the prevailing wage requirement for sponsored Senior Test Engineer jobs?
U.S. employers sponsoring a visa must pay at least the prevailing wage, which is what workers in the same role, area, and experience level typically earn. The Department of Labor sets this rate to make sure companies aren't hiring foreign workers simply because they'd accept lower pay than a U.S. worker. It varies by job title, location, and experience. You can look up current prevailing wage rates for any occupation and location using the OFLC Wage Search page.