Operational Excellence Engineer Jobs
Operational Excellence Engineer jobs are open across manufacturing, healthcare, logistics, energy, and financial services, at every level from entry-level to senior and principal, with specializations in Lean, Six Sigma, and process improvement. Find a role that fits below and apply directly.
Find JobsStudent or new grad? View operational excellence engineer internships →Overview
Showing 5 of 498+ Operational Excellence Engineer jobs
thyssenkrupp is an international industrial and technology group with more than 93,000 employees. In the fiscal year 2024/2025, the company generated sales of around €33 billion in 48 countries. Its business activities are bundled in five segments: Automotive Technology, Decarbon Technologies, Materials Services, Steel Europe and Marine Systems. With extensive technological know-how, outstanding engineering competence and a high level of innovative strength, the group develops solutions for the challenges of the future, especially in the fields of climate protection and energy transition, digital transformation in industry and mobility of the future.
To learn more about thyssenkrupp, please visit the following link: thyssenkrupp As An Employer - North America
Company Presentation
thyssenkrupp Bilstein of America, Inc. is a world class manufacturer of suspension solutions headquartered in Hamilton, Ohio USA. thyssenkrupp Bilstein of America supplies products to a wide range of Original Equipment Automotive Manufacturers as well as Aftermarket and Motorsports customers. Our Aftermarket operations are based out of Poway, CA and our Motorsports operations are based out of Mooresville, NC.
For decades, the name BILSTEIN has been synonymous with high tech in suspension design, driving comfort, and safety. In order to expand this position BILSTEIN became a division of thyssenkrupp Technologies AG in 1988, and a wholly owned subsidiary in 2005. This partnership has enabled us to continue the BILSTEIN tradition of excellence.
Your Responsibilities
Summary:
The Operational Excellence Engineer identifies, develops, and implements initiatives that improve organizational performance across facilities in the USA, Mexico, and Brazil. This role supports safety, sustainability, quality, delivery, cost, and people development by establishing common continuous improvement standards, core tools, and performance-management practices. The engineer leads and supports cross-functional and cross-plant improvement efforts, advances Lean and Six Sigma implementation, tracks key performance indicators, and helps facilities share and sustain best practices.
Essential Duties and Responsibilities:
- Supports facilities across the USA, Mexico, and Brazil as a regional resource for Operational Excellence and Continuous Improvement priorities.
- Implements solutions aligned with organizational and regional strategic goals, drives completion of action plans, executes projects, and shares best practices across the extended organization.
- Establishes, documents, deploys, and maintains common standards, methods, and core tools for continuous improvement across supported facilities.
- Leads and supports Lean and Six Sigma implementation, including structured problem solving, waste reduction, variation reduction, process capability improvement, and sustainment of results.
- Analyzes short- and long-term process trends, production output, labor efficiency, quality, delivery, cost, and other operational data to identify and prioritize improvement opportunities.
- Develops and manages operational breakthroughs in performance by leveraging industry best practices, key innovations, and proven improvement methods.
- Defines, aligns, and tracks key performance indicators and develops consistent methods for performance review, escalation, and follow-up across plants.
- Facilitates cross-plant standardization by identifying best practices, coordinating implementation, and verifying adoption and sustained results.
- Regularly leads and facilitates cross-functional workshops, kaizen events, problem-solving activities, and continuous improvement reviews with plant and regional stakeholders.
- Conducts or supports audits of 5S, idea generation, standard work, problem-solving, and other Lean or Continuous Improvement systems to confirm understanding, effectiveness, and sustainment.
- Applies statistics, data analysis, time studies, and other analytical methods to support data-driven decisions and improve productivity and KPI performance.
- Develops business cases and validates benefits for improvement investments, including cost savings, productivity gains, risk reduction, and other measurable outcomes.
- Builds capability by coaching, teaching, and supporting employees and leaders of all supported sites in the effective use of Operational Excellence, Lean, Six Sigma, and Continuous Improvement tools.
- Proactively addresses stakeholder needs, identifies and initiates high-value projects, ensures activities comply with organizational standards and policies, and performs other duties and responsibilities as assigned.
Your Profile
Qualifications & Experience:
- Experience applying Lean Manufacturing, Continuous Improvement, and Six Sigma methods in manufacturing or related operations.
- Six Sigma certification preferred; Lean certification or demonstrated equivalent experience is beneficial.
- Experience developing, standardizing, and deploying operational excellence systems, methods, tools, or governance across multiple facilities.
- Experience leading teams through improvement projects, structured problem solving, kaizen events, and change implementation.
- Strong skills in data analysis, statistics, KPI development, performance management, and manufacturing systems.
- Experience driving measurable improvements in a high-volume manufacturing environment.
- Ability to translate regional priorities into practical plant-level standards, action plans, and sustainable routines.
- Exceptional communication, facilitation, coaching, and presentation skills for audiences ranging from production operators to executive management.
- Strong project management skills, including the ability to manage multiple projects, coordinate across functions and locations, and shift priorities to meet business needs.
- Ability to quickly build relationships and trust across cultures, functions, and facilities to influence change without direct authority.
- Successful track record of leveraging operational excellence tools to improve safety, quality, delivery, cost, productivity, or organizational capability.
- Highly organized and able to work independently, remotely, and as part of regional or cross-functional teams.
- Self-motivated, results-oriented, and willing to take initiative to identify and implement improvements.
- Ability to travel up to 50%, depending on project requirements, including travel within the USA and regular international travel to Mexico.
- Exhibits integrity through fair and ethical behavior, maintains accountability for performance, and demonstrates strong attention to detail.
Education:
- Bachelor's degree in Engineering or a related field.
The [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Contact Details
We only accept online applications submitted through the 'Apply Now' button on this job posting. You can find all current job openings on our career site at: https://jobs.thyssenkrupp.com/en Thank you for your interest in joining our team!
Notices:
Job Applicant Notice of Collection - tk Bilstein
thyssenkrupp Notice of Fraudulent Job Offers
Your Benefits With Us
Bilstein has great benefits to offer!
- A state-of-the-art OE manufacturing plant with a strong focus on safety and cleanliness.
- Multiple competitive Health, Dental & Vision Coverage options.
- 401K matching program.
- Paid time off + 13 paid holidays.
- Paid volunteer hours.
- Tuition reimbursement program.
- Gym reimbursement.
- Company-paid short-term disability and life insurance.
- Internal growth opportunities.
- Employee Assistance Program (EAP).
- Discounted BILSTEIN products.
We Value Diversity
thyssenkrupp Bilstein of America, Inc. is an equal opportunity employer, including people with disabilities and veterans.
Applicants with disabilities may be entitled to reasonable accommodation under the Americans with Disabilities Act and certain state or local laws. For those requiring assistance completing the application or the application process and request information relating to the need for accommodation, please contact reasonableaccommodation@thyssenkrupp.com.
Job Reference: US_RS_08677
thyssenkrupp is an international industrial and technology group with more than 93,000 employees. In the fiscal year 2024/2025, the company generated sales of around €33 billion in 48 countries. Its business activities are bundled in five segments: Automotive Technology, Decarbon Technologies, Materials Services, Steel Europe and Marine Systems. With extensive technological know-how, outstanding engineering competence and a high level of innovative strength, the group develops solutions for the challenges of the future, especially in the fields of climate protection and energy transition, digital transformation in industry and mobility of the future.
To learn more about thyssenkrupp, please visit the following link: thyssenkrupp As An Employer - North America
Company Presentation
thyssenkrupp Bilstein of America, Inc. is a world class manufacturer of suspension solutions headquartered in Hamilton, Ohio USA. thyssenkrupp Bilstein of America supplies products to a wide range of Original Equipment Automotive Manufacturers as well as Aftermarket and Motorsports customers. Our Aftermarket operations are based out of Poway, CA and our Motorsports operations are based out of Mooresville, NC.
For decades, the name BILSTEIN has been synonymous with high tech in suspension design, driving comfort, and safety. In order to expand this position BILSTEIN became a division of thyssenkrupp Technologies AG in 1988, and a wholly owned subsidiary in 2005. This partnership has enabled us to continue the BILSTEIN tradition of excellence.
Your Responsibilities
Summary:
The Operational Excellence Engineer identifies, develops, and implements initiatives that improve organizational performance across facilities in the USA, Mexico, and Brazil. This role supports safety, sustainability, quality, delivery, cost, and people development by establishing common continuous improvement standards, core tools, and performance-management practices. The engineer leads and supports cross-functional and cross-plant improvement efforts, advances Lean and Six Sigma implementation, tracks key performance indicators, and helps facilities share and sustain best practices.
Essential Duties and Responsibilities:
- Supports facilities across the USA, Mexico, and Brazil as a regional resource for Operational Excellence and Continuous Improvement priorities.
- Implements solutions aligned with organizational and regional strategic goals, drives completion of action plans, executes projects, and shares best practices across the extended organization.
- Establishes, documents, deploys, and maintains common standards, methods, and core tools for continuous improvement across supported facilities.
- Leads and supports Lean and Six Sigma implementation, including structured problem solving, waste reduction, variation reduction, process capability improvement, and sustainment of results.
- Analyzes short- and long-term process trends, production output, labor efficiency, quality, delivery, cost, and other operational data to identify and prioritize improvement opportunities.
- Develops and manages operational breakthroughs in performance by leveraging industry best practices, key innovations, and proven improvement methods.
- Defines, aligns, and tracks key performance indicators and develops consistent methods for performance review, escalation, and follow-up across plants.
- Facilitates cross-plant standardization by identifying best practices, coordinating implementation, and verifying adoption and sustained results.
- Regularly leads and facilitates cross-functional workshops, kaizen events, problem-solving activities, and continuous improvement reviews with plant and regional stakeholders.
- Conducts or supports audits of 5S, idea generation, standard work, problem-solving, and other Lean or Continuous Improvement systems to confirm understanding, effectiveness, and sustainment.
- Applies statistics, data analysis, time studies, and other analytical methods to support data-driven decisions and improve productivity and KPI performance.
- Develops business cases and validates benefits for improvement investments, including cost savings, productivity gains, risk reduction, and other measurable outcomes.
- Builds capability by coaching, teaching, and supporting employees and leaders of all supported sites in the effective use of Operational Excellence, Lean, Six Sigma, and Continuous Improvement tools.
- Proactively addresses stakeholder needs, identifies and initiates high-value projects, ensures activities comply with organizational standards and policies, and performs other duties and responsibilities as assigned.
Your Profile
Qualifications & Experience:
- Experience applying Lean Manufacturing, Continuous Improvement, and Six Sigma methods in manufacturing or related operations.
- Six Sigma certification preferred; Lean certification or demonstrated equivalent experience is beneficial.
- Experience developing, standardizing, and deploying operational excellence systems, methods, tools, or governance across multiple facilities.
- Experience leading teams through improvement projects, structured problem solving, kaizen events, and change implementation.
- Strong skills in data analysis, statistics, KPI development, performance management, and manufacturing systems.
- Experience driving measurable improvements in a high-volume manufacturing environment.
- Ability to translate regional priorities into practical plant-level standards, action plans, and sustainable routines.
- Exceptional communication, facilitation, coaching, and presentation skills for audiences ranging from production operators to executive management.
- Strong project management skills, including the ability to manage multiple projects, coordinate across functions and locations, and shift priorities to meet business needs.
- Ability to quickly build relationships and trust across cultures, functions, and facilities to influence change without direct authority.
- Successful track record of leveraging operational excellence tools to improve safety, quality, delivery, cost, productivity, or organizational capability.
- Highly organized and able to work independently, remotely, and as part of regional or cross-functional teams.
- Self-motivated, results-oriented, and willing to take initiative to identify and implement improvements.
- Ability to travel up to 50%, depending on project requirements, including travel within the USA and regular international travel to Mexico.
- Exhibits integrity through fair and ethical behavior, maintains accountability for performance, and demonstrates strong attention to detail.
Education:
- Bachelor's degree in Engineering or a related field.
The [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Contact Details
We only accept online applications submitted through the 'Apply Now' button on this job posting. You can find all current job openings on our career site at: https://jobs.thyssenkrupp.com/en Thank you for your interest in joining our team!
Notices:
Job Applicant Notice of Collection - tk Bilstein
thyssenkrupp Notice of Fraudulent Job Offers
Your Benefits With Us
Bilstein has great benefits to offer!
- A state-of-the-art OE manufacturing plant with a strong focus on safety and cleanliness.
- Multiple competitive Health, Dental & Vision Coverage options.
- 401K matching program.
- Paid time off + 13 paid holidays.
- Paid volunteer hours.
- Tuition reimbursement program.
- Gym reimbursement.
- Company-paid short-term disability and life insurance.
- Internal growth opportunities.
- Employee Assistance Program (EAP).
- Discounted BILSTEIN products.
We Value Diversity
thyssenkrupp Bilstein of America, Inc. is an equal opportunity employer, including people with disabilities and veterans.
Applicants with disabilities may be entitled to reasonable accommodation under the Americans with Disabilities Act and certain state or local laws. For those requiring assistance completing the application or the application process and request information relating to the need for accommodation, please contact reasonableaccommodation@thyssenkrupp.com.
Job Reference: US_RS_08677
Operational Excellence Engineer Jobs by Experience Level
See All 498+ Operational Excellence Engineer Jobs
Find roles that match your experience and apply in just a few clicks.
Find JobsOperational Excellence Engineer Job Market
Who's Hiring
- Augmentis218A
- Divert9
- Trivium Packaging6
- Guardian Industries6
- Penske Truck Leasing6
Top Industries Hiring
- Insurance
- Healthcare & Medical Services
- Biotechnology & Pharmaceuticals
- Retail
- Education
What Employers Look For
The qualifications that appear most often in operational excellence engineer jobs.
- Lean Six Sigma Green Belt or Black Belt certification required
- Experience leading DMAIC or Kaizen projects from problem definition to sustainment
- Proficiency with process mapping tools such as value stream mapping and SIPOC
- Bachelor's degree in engineering, operations management, or a related technical field
- Ability to analyze process data using statistical software or Excel-based tools
- Cross-functional collaboration and change management experience in complex organizations
Tips for Your Operational Excellence Engineer Job Search
Quantify process improvement results on your resume
Hiring managers for operational excellence engineer roles want numbers, not descriptions. Replace phrases like 'improved efficiency' with the cycle time reduced, defect rate cut, or cost saved. Specific metrics tied to Lean or Six Sigma projects set your resume apart from generic process resumes.
List your certifications in the right order
Lean Six Sigma belt level carries real weight for this role. Put your highest certification first, whether that's Green Belt, Black Belt, or Master Black Belt, and include the certifying body. Many applicant tracking systems screen for these exact terms before a human sees your application.
Apply early to roles that fit
Migrate Mate lists operational excellence engineer openings from across the United States in one place, so you can find roles that match and apply directly to each listing.
Target postings by industry methodology fit
Operational excellence looks different in a hospital than in a factory floor environment. When you search, filter by industry and read each posting carefully for whether they want Lean manufacturing expertise, healthcare process improvement, or transactional Six Sigma. Applying with industry-matched language improves your callback rate.
Prepare a case study walkthrough for interviews
Most operational excellence engineer interviews include a structured problem-solving exercise or a request to walk through a past improvement project. Have one project ready that covers your DMAIC or Kaizen steps, the stakeholders you worked with, the resistance you faced, and the measurable outcome you delivered.
Negotiate scope alongside compensation
When you receive an offer, ask about the portfolio of processes you will own and whether you will have dedicated project budget. Operational excellence engineers with limited authority to implement changes often stall professionally, so clarifying scope before you accept matters as much as the salary conversation.
Operational Excellence Engineer Jobs: Frequently Asked Questions
Which companies are hiring the most operational excellence engineers?
The most active employers for operational excellence engineers right now are Augmentis, Divert, and Trivium Packaging, and the most openings are in Texas, California, and Michigan, based on current listings on Migrate Mate as of November 2026. Manufacturing, healthcare systems, and logistics companies consistently represent the largest share of postings.
How many operational excellence engineer jobs are remote?
About 70% of operational excellence engineer openings are fully remote or hybrid as of November 2026, though this varies significantly by industry. Roles focused on transactional process improvement in finance or insurance tend to offer more remote flexibility than plant-based or clinical operations roles, which typically require on-site presence.
How do you become an operational excellence engineer?
Start by earning a bachelor's degree in an engineering or operations-related field, then pursue a Lean Six Sigma Green Belt certification through a recognized body such as ASQ or IASSC. Build hands-on project experience by leading process improvement initiatives in your current role, then move into a dedicated operational excellence position once you have documented results and preferably a Black Belt credential.
How do you get hired as an operational excellence engineer with little experience?
Focus on completing a Lean Six Sigma Green Belt certification and finding one real project, even a small internal improvement at your current job, that you can describe end to end. Employers in this field care more about your ability to structure a problem and work with frontline teams than about years of experience. Entry-level and associate-level postings in manufacturing and healthcare are the most accessible starting points.
What does the operational excellence engineer interview process look like?
Most processes include an initial screening call, a technical interview where you walk through a past improvement project using a structured methodology, and a behavioral round focused on stakeholder management and change resistance. Some employers add a case study or a whiteboard exercise where you map a flawed process and identify root causes. Final rounds often involve meeting the operations team you would support.
Where can I find and apply to operational excellence engineer jobs?
You can find and apply to operational excellence engineer jobs on Migrate Mate, which lists current openings from across the United States in one place. Find the roles that match your experience level, industry, and methodology background, then apply directly to each listing from the page.
See All 498+ Operational Excellence Engineer Jobs
Find roles that match your experience and apply in just a few clicks.
Find Jobs