Process Control Engineer Jobs in USA with Visa Sponsorship
Process Control Engineers are strong H-1B visa candidates. The role requires a specialized degree in chemical, electrical, or systems engineering, and employers in oil and gas, manufacturing, and utilities have a consistent track record of sponsoring this position. For detailed occupation requirements, see the O*NET profile.
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Get Access To All JobsCompany Overview
Imagine Everything. Build the Future with Hexion.
At Hexion, we push boundaries, rethink possibilities, and create real impact. We activate science to deliver progress—developing breakthrough solutions that strengthen industries, protect communities, and drive a more sustainable future.
This is where bold thinkers, problem-solvers, and innovators come together to shape what’s next. Whether you're engineering advanced materials, transforming manufacturing technologies, or leading strategic innovation, your ideas and actions leave a lasting mark. We cultivate an inclusive culture of growth, collaboration, and accountability, ensuring every contribution propels us forward.
We don’t follow the status quo—we challenge it, disrupt it, and improve it. Every role at Hexion is part of something bigger.
We invest in innovation, sustainability, and continuous development—equipping you with the tools, training, and opportunities to excel. With an unwavering commitment to safety, partnership, belonging, and impact, we empower you to lead change and strengthen industries worldwide.
Your Future Starts Here.
If you’re ready to push limits, reimagine what’s possible, and create the extraordinary, Hexion is where you belong.
Anything is possible when you imagine everything.
Position Overview
This position directly supports the Process Controls Manager and the process controls Group developing and improving the performance of control processes and technologies. This position provides direction for the group and works with the process controls leader to develop new applications and tools to increase the scope and performance of the process control system as well as documenting standards and interfacing with the manufacturing network to provide information and techniques for cutting edge technologies and data analysis.
The key elements of this position include but are not limited to:
- Understanding of the design for HMI and controls platforms including interfacing with the highest levels of tech support with the vendor and stepping outside of traditional controls. The candidate must be able to document and define these changes to manufacturing and on a technical level.
- Understand and develop instruction code for both Allen Bradley PLC and Emerson Delta V networks or equivalent control systems.
- Ability to develop programs to handle project implementations across multiple remote sites and work with the project and program managers.
- Ability to investigate new technologies for instruments and programming, develop testing protocols, and validate the viability of new tested technologies for incorporation into the existing process controls structure.
- Good knowledge of designing and evaluating networking issues at both the IT business and the IOT level.
- Good leadership skills (including flexibility, quick problem solver, imparts calming confidence without arrogance).
- Self-directed individual capable of working with remote sites and a matrix environment to provide immediate direction for recovering from process incidents or changes from new installations.
Essential Functions
- Be able to develop standards and protocols for review by the process controls group that standardizes equipment and methods being used in the plan control systems.
- Participate and lead project teams design and specify instrument and controls equipment.
- Provide senior-level support for instrument and control activities while being able to communicate in a virtual manner with technicians and senior management when issues arise.
- Develop software upgrade programs and manage DCS reliability with downtime while working within a matrixed supply chain and plants at the end of their depreciated life.
- Assist the controls engineering manager to develop reliability calculations for safety instrumentation and provide documentation for safety standard committees.
- Have a good working knowledge of typical and unorthodox batching systems and manufacturing execution systems.
- Good leadership and communication skills. Must be able to clearly explain the issues involved and the proposed solution.
- Support regional specialists in troubleshooting efforts and corrective actions.
- Have a good understanding of Mathematical analysis (MA) to be able to design and develop AI driven models for process improvement.
- Previous experience in TwinThread or similar machine analysis software is desirable.
ORGANIZATIONAL RELATIONSHIPS: This position reports to the Process Controls Manager as part of the America’s Engineering Team
SCOPE OF RESPONSIBILITY:
The Scope of Responsibility will have a focus on Supporting the Process Controls Manager in developing new and existing control assets and standards while helping to manage control projects and introduce new technologies throughout the Americas.
Job Qualifications & Experience
- BS chemical or electrical engineering or equivalent.
- 5+ years experience.
- Must have good technical writing skills.
- Must have good organizational and communication skills.
- Must have a solid understanding of control system architecture and programming.
- Ability to manage controls programs.
- Understand and utilize industrial networks like Modbus, fieldbus, and Devicenet.
- Ability to work remotely with multiple sites to troubleshoot emerging issues.
- Basic understanding of a Computerized Maintenance Management System (CMMS) like SAP PM.
- Basic understanding of network infrastructure.
- Experience with developing standards and documenting procedures.
- Update controls documentation using appropriate symbols.
- Personal skills with the ability to communicate with site maintenance personnel as well as outside vendors and upper management.
- Experience with batch and continuous chemical manufacturing process.
Education & Preferred Qualifications
Other
We are an Equal Opportunity, Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to gender, pregnancy, race, national origin, religion, age, sexual orientation, gender identity, veteran or military status, status as a qualified individual with a disability or any other characteristic protected by law.
To be considered for this position candidates are required to submit an application for employment through our career site and, be at least 18 years of age. Any offer of employment will be conditioned upon successful completion of a drug test and background investigation, as well as authorization for the Company to conduct additional periodic background checks as required by the Chemical Facility Anti-Terrorism Standards (CFATS) or regulations adopted by the department of Homeland Security or other regulatory agencies. A prior criminal record is not an automatic bar to employment, and the Company will conduct an individualized assessment and reassessment, consistent with applicable law, prior to making any final employment decision.
Company Overview
Imagine Everything. Build the Future with Hexion.
At Hexion, we push boundaries, rethink possibilities, and create real impact. We activate science to deliver progress—developing breakthrough solutions that strengthen industries, protect communities, and drive a more sustainable future.
This is where bold thinkers, problem-solvers, and innovators come together to shape what’s next. Whether you're engineering advanced materials, transforming manufacturing technologies, or leading strategic innovation, your ideas and actions leave a lasting mark. We cultivate an inclusive culture of growth, collaboration, and accountability, ensuring every contribution propels us forward.
We don’t follow the status quo—we challenge it, disrupt it, and improve it. Every role at Hexion is part of something bigger.
We invest in innovation, sustainability, and continuous development—equipping you with the tools, training, and opportunities to excel. With an unwavering commitment to safety, partnership, belonging, and impact, we empower you to lead change and strengthen industries worldwide.
Your Future Starts Here.
If you’re ready to push limits, reimagine what’s possible, and create the extraordinary, Hexion is where you belong.
Anything is possible when you imagine everything.
Position Overview
This position directly supports the Process Controls Manager and the process controls Group developing and improving the performance of control processes and technologies. This position provides direction for the group and works with the process controls leader to develop new applications and tools to increase the scope and performance of the process control system as well as documenting standards and interfacing with the manufacturing network to provide information and techniques for cutting edge technologies and data analysis.
The key elements of this position include but are not limited to:
- Understanding of the design for HMI and controls platforms including interfacing with the highest levels of tech support with the vendor and stepping outside of traditional controls. The candidate must be able to document and define these changes to manufacturing and on a technical level.
- Understand and develop instruction code for both Allen Bradley PLC and Emerson Delta V networks or equivalent control systems.
- Ability to develop programs to handle project implementations across multiple remote sites and work with the project and program managers.
- Ability to investigate new technologies for instruments and programming, develop testing protocols, and validate the viability of new tested technologies for incorporation into the existing process controls structure.
- Good knowledge of designing and evaluating networking issues at both the IT business and the IOT level.
- Good leadership skills (including flexibility, quick problem solver, imparts calming confidence without arrogance).
- Self-directed individual capable of working with remote sites and a matrix environment to provide immediate direction for recovering from process incidents or changes from new installations.
Essential Functions
- Be able to develop standards and protocols for review by the process controls group that standardizes equipment and methods being used in the plan control systems.
- Participate and lead project teams design and specify instrument and controls equipment.
- Provide senior-level support for instrument and control activities while being able to communicate in a virtual manner with technicians and senior management when issues arise.
- Develop software upgrade programs and manage DCS reliability with downtime while working within a matrixed supply chain and plants at the end of their depreciated life.
- Assist the controls engineering manager to develop reliability calculations for safety instrumentation and provide documentation for safety standard committees.
- Have a good working knowledge of typical and unorthodox batching systems and manufacturing execution systems.
- Good leadership and communication skills. Must be able to clearly explain the issues involved and the proposed solution.
- Support regional specialists in troubleshooting efforts and corrective actions.
- Have a good understanding of Mathematical analysis (MA) to be able to design and develop AI driven models for process improvement.
- Previous experience in TwinThread or similar machine analysis software is desirable.
ORGANIZATIONAL RELATIONSHIPS: This position reports to the Process Controls Manager as part of the America’s Engineering Team
SCOPE OF RESPONSIBILITY:
The Scope of Responsibility will have a focus on Supporting the Process Controls Manager in developing new and existing control assets and standards while helping to manage control projects and introduce new technologies throughout the Americas.
Job Qualifications & Experience
- BS chemical or electrical engineering or equivalent.
- 5+ years experience.
- Must have good technical writing skills.
- Must have good organizational and communication skills.
- Must have a solid understanding of control system architecture and programming.
- Ability to manage controls programs.
- Understand and utilize industrial networks like Modbus, fieldbus, and Devicenet.
- Ability to work remotely with multiple sites to troubleshoot emerging issues.
- Basic understanding of a Computerized Maintenance Management System (CMMS) like SAP PM.
- Basic understanding of network infrastructure.
- Experience with developing standards and documenting procedures.
- Update controls documentation using appropriate symbols.
- Personal skills with the ability to communicate with site maintenance personnel as well as outside vendors and upper management.
- Experience with batch and continuous chemical manufacturing process.
Education & Preferred Qualifications
Other
We are an Equal Opportunity, Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to gender, pregnancy, race, national origin, religion, age, sexual orientation, gender identity, veteran or military status, status as a qualified individual with a disability or any other characteristic protected by law.
To be considered for this position candidates are required to submit an application for employment through our career site and, be at least 18 years of age. Any offer of employment will be conditioned upon successful completion of a drug test and background investigation, as well as authorization for the Company to conduct additional periodic background checks as required by the Chemical Facility Anti-Terrorism Standards (CFATS) or regulations adopted by the department of Homeland Security or other regulatory agencies. A prior criminal record is not an automatic bar to employment, and the Company will conduct an individualized assessment and reassessment, consistent with applicable law, prior to making any final employment decision.
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Get Access To All JobsTips for Finding Visa Sponsorship as a Process Control Engineer
Target industries with high sponsorship volume
Oil and gas, petrochemicals, and large-scale manufacturing sponsor Process Control Engineers at the highest rates. These industries rely on specialized automation expertise that's genuinely hard to source domestically, which makes them more willing to go through the sponsorship process.
Align your degree field to the job description
USCIS requires a direct connection between your degree and the role. Chemical engineering, electrical engineering, instrumentation engineering, and systems engineering all map cleanly to process control. A general engineering degree with a relevant specialization also works in most cases.
Document your experience with specific control systems
Hands-on proficiency with DCS platforms like Honeywell Experion, Emerson DeltaV, or Siemens PCS 7 strengthens your case. Employers filing H-1B petitions need to show the role requires specialized knowledge, and named system expertise is concrete evidence.
Look for employers already familiar with the visa process
Companies that have sponsored Process Control Engineers before move faster and make fewer mistakes. Searching Migrate Mate surfaces employers with active sponsorship history in this role, which reduces the risk of a promising offer falling through late in the process.
Prepare for a prevailing wage review early
Your employer files a Labor Condition Application before the H-1B petition, certifying your offer meets the DOL prevailing wage for process control work in your location. Understanding the wage levels for your region before you negotiate avoids surprises during filing.
Highlight safety and compliance credentials
Process control roles in regulated industries often require familiarity with OSHA standards, functional safety frameworks like IEC 61511, or industry-specific certifications. These credentials reinforce the specialty occupation argument and differentiate you from generalist automation candidates.
Process Control Engineer jobs are hiring across the US. Find yours.
Find Process Control Engineer JobsFrequently Asked Questions
Does a Process Control Engineer role qualify as a specialty occupation for H-1B purposes?
Yes, in the vast majority of cases. USCIS consistently recognizes process control engineering as a specialty occupation because it requires at minimum a bachelor's degree in a specific technical field such as chemical, electrical, or instrumentation engineering. Roles involving DCS configuration, PID tuning, or safety instrumented systems have a strong approval record. Problems arise when a job description is written too broadly or when the degree requirement is listed as preferred rather than required.
What degree do I need to qualify for H-1B sponsorship in this role?
A bachelor's degree or higher in chemical engineering, electrical engineering, instrumentation engineering, systems engineering, or a closely related field is the standard requirement. Some employers also accept degrees in physics or applied mathematics if paired with substantial relevant coursework. USCIS looks at whether your specific degree field logically prepares you for the duties of the role, so a mismatch between your major and the job description is the most common reason for a Request for Evidence.
Which employers sponsor Process Control Engineers most frequently?
Large oil and gas operators, petrochemical producers, and industrial automation firms file the most H-1B petitions for this title. Companies like ExxonMobil, Chevron, Dow, and large engineering contractors such as Jacobs and Worley appear regularly in DOL disclosure data for this role. Utilities and pharmaceutical manufacturers are also consistent sponsors. Migrate Mate lists verified sponsoring employers actively hiring for this position, which is the most direct way to find open roles with confirmed sponsorship intent.
Can relevant work experience substitute for a degree in the process control field?
Yes, under the H-1B three-for-one rule, three years of specialized work experience can substitute for one year of formal education. If you hold a two-year degree in a relevant technical field, six years of hands-on process control experience can bridge the gap to meet the bachelor's equivalent threshold. However, this requires detailed documentation, including reference letters from supervisors who can speak to the complexity and specificity of your work, and USCIS scrutinizes these cases more closely than degree-based petitions.
How does the H-1B lottery affect my chances as a Process Control Engineer?
The H-1B general cap lottery selects approximately 20 to 25 percent of all registrations, so the odds are not in any single applicant's favor regardless of occupation. However, if you hold a U.S. master's degree or higher, you're entered into an advanced degree exemption pool first, which historically improves selection odds modestly. Some process control positions at universities, nonprofit research institutions, or government-affiliated organizations are cap-exempt entirely, meaning no lottery is required. It's worth checking whether target employers fall into that category.
What is the prevailing wage requirement for sponsored Process Control Engineer jobs?
U.S. employers sponsoring a visa must pay at least the prevailing wage, which is what workers in the same role, area, and experience level typically earn. The Department of Labor sets this rate to make sure companies aren't hiring foreign workers simply because they'd accept lower pay than a U.S. worker. It varies by job title, location, and experience. You can look up current prevailing wage rates for any occupation and location using the OFLC Wage Search page.
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