Process Control Engineer Jobs in USA with Visa Sponsorship
Process Control Engineers are strong H-1B visa candidates. The role requires a specialized degree in chemical, electrical, or systems engineering, and employers in oil and gas, manufacturing, and utilities have a consistent track record of sponsoring this position. For detailed occupation requirements, see the O*NET profile.
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Get Access To All JobsINTRODUCTION
World-changing careers, enabled by Johnson Matthey. With more than 200 years history, join us and help to accelerate the transition to net-zero! As a Production Process Control Engineer you’ll contribute to JM’s mission as a world leader in sustainable technology, transforming energy and reducing carbon emissions for a cleaner, brighter future.
ROLE
This position is responsible for the PGM and Non PGM coating on each line within Manufacturing. The incumbent is responsible for the immediate actions required to set up, monitor and troubleshoot the equipment associated with manufacturing as well as monitoring and controlling the production process.
As a Production Process Control Engineer, you will help drive goals by:
- Comply with all local environmental & health and safety regulations and company policies.
- Lead the efforts to optimize the process parameters in order to improve cycle times (efficiency), minimize rejects (LTY), avoid waste and reduce downtime while accomplishing with the manufacturing plan.
- Interact with the Maintenance, Washcoat, Quality, Process Engineering, and Automation teams in solving process / equipment problems and ensures the proper operation of all equipment on the production lines.
- Support the implementation of new technologies through new procedures and training of new or existing personnel while continue making suggestions to procedural or process improvements to meet or increase plant’s performance. Embeds a culture of continuous improvement, continually striving to improve performance, standards & processes driving efficiencies. Identifies & implements best practice principles.
- Responsible for immediate actions to ensure that product meets customer specifications.
- Collect data and complete information needed as part of the nature of the job (process control data, day to day logistics, shift summary, Incident Report, Maintenance Request, etc.).
- Participate on and possibly lead varied Lean Manufacturing teams such as Kaizen or 5S.
- Ensure the effective utilization of coating solutions so minimal waste is generated while accomplishing duties.
- Follow and maintain all the documentation associated with their activities as defined in the Quality Management System.
- Provide weekly/monthly reports on specific operating results or activities as indicated by their Supervisor.
BASIC QUALIFICATIONS
- Bachelor’s degree in chemical or mechanical Engineering; or any equivalent relevant combination of experience and training which provides the knowledge and abilities necessary to perform the work desirable
- Familiarity with statistical methods for data analysis desirable
- Strong mechanical, analytical, and technical skills desirable
- 2+ years Production and / or Catalyst Manufacturing experience
- 1+ years batch process experience preferred
PREFERRED QUALIFICATIONS
Even if you only match some of the skills, we’d love to hear from you to discuss further!
WHAT WE OFFER
We make sure salaries are fair, competitive and aligned to individual roles, experience and responsibilities. We also support hybrid and flexible working and offer comprehensive employee benefits, including health, life, disability and retirements plans that support our employees’ financial and physical wellbeing, such as:
- Retirement Savings (401K Match, plus an additional Employer Contribution)
- 20 days annual PTO (varies for shift-based roles)
- Life and Disability Insurance
- Health Insurance (Medical, Prescription, Dental and Vision)
- Voluntary Benefits
- Wellbeing Programs and Incentives
- Tuition Assistance
- Parental Leave
Ready to make a meaningful impact on your career and the environment? Join us and help shape a sustainable future while advancing your career!
At JM, inclusivity is central to our values. We create an environment where everyone can thrive, embracing diverse perspectives to tackle challenges and ensure all colleagues feel valued and connected. For any queries or accessibility requirements, please contact GlobalRecruit@matthey.com. We will work with you to make suitable adjustments at any stage of the recruitment process. All conversations are confidential, and your feedback is welcome to help us provide an accessible and positive recruitment experience.
Johnson Matthey Plc is an equal opportunities employer and positively encourages applications from suitably qualified and eligible candidates regardless of sex, race, disability, age, sexual orientation, marriage or civil partnership, pregnancy or maternity, religion or belief.
INTRODUCTION
World-changing careers, enabled by Johnson Matthey. With more than 200 years history, join us and help to accelerate the transition to net-zero! As a Production Process Control Engineer you’ll contribute to JM’s mission as a world leader in sustainable technology, transforming energy and reducing carbon emissions for a cleaner, brighter future.
ROLE
This position is responsible for the PGM and Non PGM coating on each line within Manufacturing. The incumbent is responsible for the immediate actions required to set up, monitor and troubleshoot the equipment associated with manufacturing as well as monitoring and controlling the production process.
As a Production Process Control Engineer, you will help drive goals by:
- Comply with all local environmental & health and safety regulations and company policies.
- Lead the efforts to optimize the process parameters in order to improve cycle times (efficiency), minimize rejects (LTY), avoid waste and reduce downtime while accomplishing with the manufacturing plan.
- Interact with the Maintenance, Washcoat, Quality, Process Engineering, and Automation teams in solving process / equipment problems and ensures the proper operation of all equipment on the production lines.
- Support the implementation of new technologies through new procedures and training of new or existing personnel while continue making suggestions to procedural or process improvements to meet or increase plant’s performance. Embeds a culture of continuous improvement, continually striving to improve performance, standards & processes driving efficiencies. Identifies & implements best practice principles.
- Responsible for immediate actions to ensure that product meets customer specifications.
- Collect data and complete information needed as part of the nature of the job (process control data, day to day logistics, shift summary, Incident Report, Maintenance Request, etc.).
- Participate on and possibly lead varied Lean Manufacturing teams such as Kaizen or 5S.
- Ensure the effective utilization of coating solutions so minimal waste is generated while accomplishing duties.
- Follow and maintain all the documentation associated with their activities as defined in the Quality Management System.
- Provide weekly/monthly reports on specific operating results or activities as indicated by their Supervisor.
BASIC QUALIFICATIONS
- Bachelor’s degree in chemical or mechanical Engineering; or any equivalent relevant combination of experience and training which provides the knowledge and abilities necessary to perform the work desirable
- Familiarity with statistical methods for data analysis desirable
- Strong mechanical, analytical, and technical skills desirable
- 2+ years Production and / or Catalyst Manufacturing experience
- 1+ years batch process experience preferred
PREFERRED QUALIFICATIONS
Even if you only match some of the skills, we’d love to hear from you to discuss further!
WHAT WE OFFER
We make sure salaries are fair, competitive and aligned to individual roles, experience and responsibilities. We also support hybrid and flexible working and offer comprehensive employee benefits, including health, life, disability and retirements plans that support our employees’ financial and physical wellbeing, such as:
- Retirement Savings (401K Match, plus an additional Employer Contribution)
- 20 days annual PTO (varies for shift-based roles)
- Life and Disability Insurance
- Health Insurance (Medical, Prescription, Dental and Vision)
- Voluntary Benefits
- Wellbeing Programs and Incentives
- Tuition Assistance
- Parental Leave
Ready to make a meaningful impact on your career and the environment? Join us and help shape a sustainable future while advancing your career!
At JM, inclusivity is central to our values. We create an environment where everyone can thrive, embracing diverse perspectives to tackle challenges and ensure all colleagues feel valued and connected. For any queries or accessibility requirements, please contact GlobalRecruit@matthey.com. We will work with you to make suitable adjustments at any stage of the recruitment process. All conversations are confidential, and your feedback is welcome to help us provide an accessible and positive recruitment experience.
Johnson Matthey Plc is an equal opportunities employer and positively encourages applications from suitably qualified and eligible candidates regardless of sex, race, disability, age, sexual orientation, marriage or civil partnership, pregnancy or maternity, religion or belief.
See all 625+ Process Control Engineer Jobs
Sign up for free to unlock all listings, filter by visa type, and get alerts for new Process Control Engineer roles.
Get Access To All JobsTips for Finding Visa Sponsorship as a Process Control Engineer
Target industries with high sponsorship volume
Oil and gas, petrochemicals, and large-scale manufacturing sponsor Process Control Engineers at the highest rates. These industries rely on specialized automation expertise that's genuinely hard to source domestically, which makes them more willing to go through the sponsorship process.
Align your degree field to the job description
USCIS requires a direct connection between your degree and the role. Chemical engineering, electrical engineering, instrumentation engineering, and systems engineering all map cleanly to process control. A general engineering degree with a relevant specialization also works in most cases.
Document your experience with specific control systems
Hands-on proficiency with DCS platforms like Honeywell Experion, Emerson DeltaV, or Siemens PCS 7 strengthens your case. Employers filing H-1B petitions need to show the role requires specialized knowledge, and named system expertise is concrete evidence.
Look for employers already familiar with the visa process
Companies that have sponsored Process Control Engineers before move faster and make fewer mistakes. Searching Migrate Mate surfaces employers with active sponsorship history in this role, which reduces the risk of a promising offer falling through late in the process.
Prepare for a prevailing wage review early
Your employer files a Labor Condition Application before the H-1B petition, certifying your offer meets the DOL prevailing wage for process control work in your location. Understanding the wage levels for your region before you negotiate avoids surprises during filing.
Highlight safety and compliance credentials
Process control roles in regulated industries often require familiarity with OSHA standards, functional safety frameworks like IEC 61511, or industry-specific certifications. These credentials reinforce the specialty occupation argument and differentiate you from generalist automation candidates.
Frequently Asked Questions
Does a Process Control Engineer role qualify as a specialty occupation for H-1B purposes?
Yes, in the vast majority of cases. USCIS consistently recognizes process control engineering as a specialty occupation because it requires at minimum a bachelor's degree in a specific technical field such as chemical, electrical, or instrumentation engineering. Roles involving DCS configuration, PID tuning, or safety instrumented systems have a strong approval record. Problems arise when a job description is written too broadly or when the degree requirement is listed as preferred rather than required.
What degree do I need to qualify for H-1B sponsorship in this role?
A bachelor's degree or higher in chemical engineering, electrical engineering, instrumentation engineering, systems engineering, or a closely related field is the standard requirement. Some employers also accept degrees in physics or applied mathematics if paired with substantial relevant coursework. USCIS looks at whether your specific degree field logically prepares you for the duties of the role, so a mismatch between your major and the job description is the most common reason for a Request for Evidence.
Which employers sponsor Process Control Engineers most frequently?
Large oil and gas operators, petrochemical producers, and industrial automation firms file the most H-1B visa petitions for this title. Companies like ExxonMobil, Chevron, Dow, and large engineering contractors such as Jacobs and Worley appear regularly in DOL disclosure data for this role. Utilities and pharmaceutical manufacturers are also consistent sponsors. Migrate Mate lists verified sponsoring employers actively hiring for this position, which is the most direct way to find open roles with confirmed sponsorship intent.
Can relevant work experience substitute for a degree in the process control field?
Yes, under the H-1B three-for-one rule, three years of specialized work experience can substitute for one year of formal education. If you hold a two-year degree in a relevant technical field, six years of hands-on process control experience can bridge the gap to meet the bachelor's equivalent threshold. However, this requires detailed documentation, including reference letters from supervisors who can speak to the complexity and specificity of your work, and USCIS scrutinizes these cases more closely than degree-based petitions.
How does the H-1B lottery affect my chances as a Process Control Engineer?
The H-1B general cap lottery selects approximately 20 to 25 percent of all registrations, so the odds are not in any single applicant's favor regardless of occupation. However, if you hold a U.S. master's degree or higher, you're entered into an advanced degree exemption pool first, which historically improves selection odds modestly. Some process control positions at universities, nonprofit research institutions, or government-affiliated organizations are cap-exempt entirely, meaning no lottery is required. It's worth checking whether target employers fall into that category.
What is the prevailing wage requirement for sponsored Process Control Engineer jobs?
U.S. employers sponsoring a visa must pay at least the prevailing wage, which is what workers in the same role, area, and experience level typically earn. The Department of Labor sets this rate to make sure companies aren't hiring foreign workers simply because they'd accept lower pay than a U.S. worker. It varies by job title, location, and experience. You can look up current prevailing wage rates for any occupation and location using the OFLC Wage Search page.