Senior Level Chemical Process Engineer Jobs
Senior level chemical process engineer jobs put experienced engineers in charge of process design decisions, plant-scale outcomes, and the cross-functional teams that execute them. Roles are concentrated in Consulting & Professional Services, Manufacturing, and Biotechnology & Pharmaceuticals, with a mix of on-site, hybrid, and remote positions, and employers like GAS GLOBAL SERVICES, Burns & McDonnell, and Kiewit Corporation hiring at this level now.
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Be part of a team that applies its expertise and knowledge across Honeywell UOP's broad portfolio of process technologies in refining, petrochemicals, gas, and renewables areas.
This role will provide technical leadership across the full lifecycle of fired heater systems supporting UOP’s process technology portfolio. This role combines deep thermal and process expertise with mechanical integration awareness to drive innovation, resolve complex problems and enable successful project execution.
You will serve as a recognized subject matter expert in fired heater design, operation, and troubleshooting, working across R&D, project execution, and field support. You will also play a key leadership role in advancing UOP’s fired heater capabilities, standards, and technology differentiation.
You Must Have:
- Bachelor’s degree in Engineering (Chemical, Mechanical, or related discipline) 15+ years’ experience in fired heater design, engineering and/or operation in the process industries.
We Value:
- Deep expertise in fired heater design methodologies, including thermal, fluid flow, and heat transfer analysis
- Expert knowledge of industry codes and standards such as API 560, API 530, API 535, and related practices
- Active API Code Committee participation or leadership
- Experience integrating process, thermal, and mechanical design considerations for complex equipment systems
- Expertise in troubleshooting and performance optimization of operating units
- Experience working on global, cross-functional teams and managing multiple priorities
- Strong analytical and problem-solving skills with a track record of innovative solutions Excellent communication skills with the ability to influence stakeholders and mentor others
Honeywell UOP is a leading technology and manufacturing company serving the oil and gas industry. UOP provides innovative process technology, catalysts, adsorbents, equipment, and consulting services to petroleum refining, gas processing, petrochemical production, and major manufacturing industries worldwide. The business unit is committed to delivering sustainable and efficient solutions that help customers improve their operations and meet evolving energy demands.
BENEFITS
In addition to a competitive salary, leading-edge work, and developing solutions side-by-side with dedicated experts in their fields, Honeywell employees are eligible for a comprehensive benefits package. This package includes employer subsidized Medical, Dental, Vision, and Life Insurance; Short-Term and Long-Term Disability; 401(k) match, Flexible Spending Accounts, Health Savings Accounts, EAP, and Educational Assistance; Parental Leave, Paid Time Off (for vacation, personal business, sick time, and parental leave), and 12 Paid Holidays. For more information visit: Benefits at Honeywell
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Job Posting Date: June 23, 2026.
Key Responsibilities
- Serve as the technical authority for fired heater systems across UOP’s portfolio
- Lead thermal design and performance evaluation of fired heaters, including use of tools such as FRNC and other modeling platforms.
- Drive equipment specification, design reviews, and optimization for new units, revamps, and debottlenecking projects.
- Troubleshoot complex operational and design issues, providing solutions to internal teams and customers.
- Lead innovation and development efforts to improve fired heater performance, reliability, emissions, and efficiency.
- Develop and enhance engineering standards, tools, and best practices for fired heater design and application.
- Interface with customers, vendors, and global engineering teams to ensure successful project delivery.
- Provide technical mentoring, coaching, and training to develop organizational expertise.
- Support new technology commercialization and strategic initiatives related to fired heater systems. Ability to travel up to 10% world-wide, typically of short duration (generally between a few days and two weeks).
“The annual base salary range for this position is <$162,000- $203,000)>. Please note that this salary information serves as a general guideline. Honeywell considers various factors when extending an offer, including but not limited to the scope and responsibilities of the position, the candidate's work experience, education and training, key skills, as well as market and business considerations.”
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Who's Hiring
- GAS GLOBAL SERVICES4G
- Burns & McDonnell3
- Kiewit Corporation2
- ABB1
- Arup1
Top Industries Hiring
- Consulting & Professional Services9
- Manufacturing3
- Biotechnology & Pharmaceuticals3
- Energy2
- Education2
Senior Level Chemical Process Engineer Jobs: Frequently Asked Questions
How do I get a senior level chemical process engineer job?
Employers at this level want candidates who have owned complex process design or optimization projects from concept through commissioning, not just contributed to them. Demonstrating that you have made high-stakes technical calls, mentored junior engineers, and driven measurable improvements in yield, safety, or efficiency will set you apart. Highlighting cross-functional leadership and experience with regulatory compliance strengthens an application significantly at this stage.
Which companies hire senior level chemical process engineers?
Companies hiring senior level chemical process engineers right now include GAS GLOBAL SERVICES, Burns & McDonnell, and Kiewit Corporation, based on current listings on Migrate Mate as of July 2026. Hiring at this level tends to come from large integrated manufacturers, specialty chemical producers, energy companies, and engineering consultancies that need engineers who can lead projects independently and develop less experienced staff.
Are there remote senior level chemical process engineer jobs?
Yes, though most roles at this level still require significant on-site presence given the hands-on nature of plant operations and process engineering work. About 20% of senior level chemical process engineer openings are remote or hybrid as of July 2026, with remote work more common in roles focused on process modeling, simulation, technical consulting, or corporate engineering functions rather than direct plant support.
What makes a chemical process engineer role senior level?
Senior level chemical process engineer roles are defined by ownership and scope rather than task execution. Engineers at this stage lead process design projects, make independent technical judgments on safety and performance trade-offs, serve as the internal expert others rely on, and mentor mid-level and junior engineers. Accountability for project outcomes, capital project leadership, and the ability to influence process strategy across a site or business unit are what distinguish these roles from mid-level positions.
Which industries hire the most senior level chemical process engineers?
Senior Level chemical process engineer roles concentrate in Consulting & Professional Services, Manufacturing, and Biotechnology & Pharmaceuticals, based on current listings on Migrate Mate as of July 2026. These sectors drive demand at the senior level because their operations depend on continuous process improvement, strict regulatory compliance, and capital project execution that requires experienced engineers capable of working independently and leading technical teams.