Controls Manager Jobs
Controls Manager jobs are open across manufacturing, energy, building automation, and industrial automation, covering specializations in PLC programming, process controls, and SCADA systems, from entry-level controls engineer roles through senior and principal controls manager positions. Find a role that fits below and apply directly.
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Showing 5 of 653+ Controls Manager jobs
Why Castelion, Why Now
Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus, ownership, and excellence are decisive advantages - and we're building a world-class team to turn bold ideas into real capability.
This is a rare opportunity to join at an early stage, where you'll have significant ownership, collaborate with exceptional teammates, and make a direct, measurable impact on our mission and the future of the company - regardless of your function.
Manager, Tooling, Automation & Controls
We are seeking a Manager of Tooling, Automation & Controls to lead the design, development, deployment, and sustainment of advanced manufacturing tooling and automated systems for hypersonic missile production. This role owns the full lifecycle of custom tooling, fixtures, automated work cells, robotic systems, and industrial controls architectures supporting solid rocket motors, seekers, warheads, avionics, and vehicle integration. You will build and lead a high-performing team of tooling engineers, automation specialists, and controls engineers to deliver scalable, high-reliability manufacturing solutions that enable rapid iteration and high-rate production while meeting stringent DoD, AS9100, ITAR, and explosive-safety requirements.
Responsibilities
- Lead a multidisciplinary team responsible for all manufacturing tooling, automation, and controls across Castelion's production programs.
- Oversee the design and qualification of precision tooling and fixtures for composite filament winding, propellant casting, avionics integration, and final vehicle build.
- Architect and deploy automated manufacturing cells, robotic systems, and motion-control solutions for high-precision, hazardous, and high-volume processes.
- Direct controls system development (PLC, HMI, SCADA, motion control, safety PLC) with full compliance to functional safety and Class I Div 1 / hazardous location standards.
- Drive end-to-end project execution from concept through first article testing, commissioning, and production handover, managing budgets, and schedules.
- Champion Design for Manufacturability (DFM) and automation-first approaches in collaboration with design, manufacturing, and quality teams.
- Implement Industry 4.0 capabilities including MES integration, machine vision, digital twins, predictive maintenance, and real-time process monitoring.
- Establish and maintain standards for tooling design, controls architecture, documentation, and spare parts strategies to support 24/7 production operations.
- Manage vendor relationships for capital equipment, robotics, and controls hardware; negotiate contracts and lead equipment procurement.
- Mentor and develop engineers while fostering a culture of safety, innovation, and continuous improvement in a fast-paced defense environment.
Basic Qualifications
- Bachelor's or Master's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Automation Engineering, or related field
- 5+ years in tooling, automation, and controls engineering for complex manufacturing.
Preferred Skills and Experience
- 10+ years in tooling, automation, and controls engineering for complex manufacturing.
- 5+ years in a leadership or people-management role.
- Strong background in aerospace, defense, or energetic materials production environments.
- Expert-level experience with industrial automation platforms (Rockwell, Beckhoff, Siemens), robotics (Fanuc, ABB, KUKA), and motion control systems.
- Proficient in 3D CAD (SolidWorks / NX), automation design software, EPLAN / AutoCAD Electrical, and simulation tools.
- Deep knowledge of PLC programming, industrial networking (EtherCAT, EtherNet/IP), machine vision, and safety-rated controls.
- Strong understanding of large-scale composite manufacturing, propellant handling, and precision electromechanical assembly tooling.
- Experience scaling automation from prototype to high-rate production.
- Leadership of tooling & automation programs for solid rocket motors, missiles, or hypersonic systems.
- Familiarity with ITAR, ATF, and DoD explosive safety standards.
- Proven people leadership and talent development skills.
- Strong project and program management capabilities with the ability to drive multiple parallel initiatives.
- Excellent communication and stakeholder management at all levels, including executive and customer presentations.
- Data-driven decision making and passion for building world-class manufacturing systems.
Castelion offers a generous benefits package. Please refer to the bottom of our Careers page for more details.
Other Duties
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
Additional Eligibility Requirements
This position may require access to classified information or restricted U.S. Government sites, systems, or information, as determined by the Company and/or applicable U.S. Government requirements. If the position is so designated, your employment in the role may be contingent upon your ability to obtain and maintain the required U.S. Government security clearance or other government authorization, and to satisfy any citizenship or other eligibility requirements imposed by applicable law, regulation, executive order, or government contract requirements. You will be notified if and when such requirements apply.
Affirmative Action/EEO Statement
Castelion is an Equal Opportunity Employer. We are committed to providing equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, protected veteran status, or any other characteristic protected by applicable federal, state, or local law.
Castelion is committed to providing reasonable accommodations to qualified individuals with disabilities throughout the application and hiring process. If you require a reasonable accommodation to complete an application, participate in the interview process, or otherwise participate in the hiring process, please contact hr@castelion.com. Requests for accommodation will be considered on an individual basis and handled in accordance with applicable law.
Castelion is committed to fostering a workplace where employment decisions are based on qualifications, business needs, and the ability to perform the essential functions of the role, with or without reasonable accommodation.
EAR/ITAR Requirements
This position requires access to export-controlled information, and as such, employment (or hiring of a contractor) is contingent upon the candidate's ability to access all applicable export-controlled information without additional export licensing being required by the Bureau of Industry and Security and/or the Directorate of Defense Trade Controls.
Why Castelion, Why Now
Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus, ownership, and excellence are decisive advantages - and we're building a world-class team to turn bold ideas into real capability.
This is a rare opportunity to join at an early stage, where you'll have significant ownership, collaborate with exceptional teammates, and make a direct, measurable impact on our mission and the future of the company - regardless of your function.
Manager, Tooling, Automation & Controls
We are seeking a Manager of Tooling, Automation & Controls to lead the design, development, deployment, and sustainment of advanced manufacturing tooling and automated systems for hypersonic missile production. This role owns the full lifecycle of custom tooling, fixtures, automated work cells, robotic systems, and industrial controls architectures supporting solid rocket motors, seekers, warheads, avionics, and vehicle integration. You will build and lead a high-performing team of tooling engineers, automation specialists, and controls engineers to deliver scalable, high-reliability manufacturing solutions that enable rapid iteration and high-rate production while meeting stringent DoD, AS9100, ITAR, and explosive-safety requirements.
Responsibilities
- Lead a multidisciplinary team responsible for all manufacturing tooling, automation, and controls across Castelion's production programs.
- Oversee the design and qualification of precision tooling and fixtures for composite filament winding, propellant casting, avionics integration, and final vehicle build.
- Architect and deploy automated manufacturing cells, robotic systems, and motion-control solutions for high-precision, hazardous, and high-volume processes.
- Direct controls system development (PLC, HMI, SCADA, motion control, safety PLC) with full compliance to functional safety and Class I Div 1 / hazardous location standards.
- Drive end-to-end project execution from concept through first article testing, commissioning, and production handover, managing budgets, and schedules.
- Champion Design for Manufacturability (DFM) and automation-first approaches in collaboration with design, manufacturing, and quality teams.
- Implement Industry 4.0 capabilities including MES integration, machine vision, digital twins, predictive maintenance, and real-time process monitoring.
- Establish and maintain standards for tooling design, controls architecture, documentation, and spare parts strategies to support 24/7 production operations.
- Manage vendor relationships for capital equipment, robotics, and controls hardware; negotiate contracts and lead equipment procurement.
- Mentor and develop engineers while fostering a culture of safety, innovation, and continuous improvement in a fast-paced defense environment.
Basic Qualifications
- Bachelor's or Master's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Automation Engineering, or related field
- 5+ years in tooling, automation, and controls engineering for complex manufacturing.
Preferred Skills and Experience
- 10+ years in tooling, automation, and controls engineering for complex manufacturing.
- 5+ years in a leadership or people-management role.
- Strong background in aerospace, defense, or energetic materials production environments.
- Expert-level experience with industrial automation platforms (Rockwell, Beckhoff, Siemens), robotics (Fanuc, ABB, KUKA), and motion control systems.
- Proficient in 3D CAD (SolidWorks / NX), automation design software, EPLAN / AutoCAD Electrical, and simulation tools.
- Deep knowledge of PLC programming, industrial networking (EtherCAT, EtherNet/IP), machine vision, and safety-rated controls.
- Strong understanding of large-scale composite manufacturing, propellant handling, and precision electromechanical assembly tooling.
- Experience scaling automation from prototype to high-rate production.
- Leadership of tooling & automation programs for solid rocket motors, missiles, or hypersonic systems.
- Familiarity with ITAR, ATF, and DoD explosive safety standards.
- Proven people leadership and talent development skills.
- Strong project and program management capabilities with the ability to drive multiple parallel initiatives.
- Excellent communication and stakeholder management at all levels, including executive and customer presentations.
- Data-driven decision making and passion for building world-class manufacturing systems.
Castelion offers a generous benefits package. Please refer to the bottom of our Careers page for more details.
Other Duties
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
Additional Eligibility Requirements
This position may require access to classified information or restricted U.S. Government sites, systems, or information, as determined by the Company and/or applicable U.S. Government requirements. If the position is so designated, your employment in the role may be contingent upon your ability to obtain and maintain the required U.S. Government security clearance or other government authorization, and to satisfy any citizenship or other eligibility requirements imposed by applicable law, regulation, executive order, or government contract requirements. You will be notified if and when such requirements apply.
Affirmative Action/EEO Statement
Castelion is an Equal Opportunity Employer. We are committed to providing equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, protected veteran status, or any other characteristic protected by applicable federal, state, or local law.
Castelion is committed to providing reasonable accommodations to qualified individuals with disabilities throughout the application and hiring process. If you require a reasonable accommodation to complete an application, participate in the interview process, or otherwise participate in the hiring process, please contact hr@castelion.com. Requests for accommodation will be considered on an individual basis and handled in accordance with applicable law.
Castelion is committed to fostering a workplace where employment decisions are based on qualifications, business needs, and the ability to perform the essential functions of the role, with or without reasonable accommodation.
EAR/ITAR Requirements
This position requires access to export-controlled information, and as such, employment (or hiring of a contractor) is contingent upon the candidate's ability to access all applicable export-controlled information without additional export licensing being required by the Bureau of Industry and Security and/or the Directorate of Defense Trade Controls.
Controls Manager Jobs by Experience Level
See All 653+ Controls Manager Jobs
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Find Controls Manager JobsControls Manager Job Market
Who's Hiring
- Turner & Townsend Pty Limited18
- Trane Technologies17
- Cushman & Wakefield15
- Parker Hannifin13
- Johnson Controls13
Top Industries Hiring
- Construction & Real Estate21
- Consulting & Professional Services20
- Manufacturing10
- Technology & Software8
- Energy6
What Employers Look For
The qualifications that appear most often in controls manager jobs.
- Bachelor's degree in electrical engineering, mechanical engineering, or a related technical field
- Hands-on experience with PLC programming using Allen-Bradley, Siemens, or equivalent platforms
- Proficiency in SCADA and HMI design, configuration, and troubleshooting
- Experience managing controls projects from specification through commissioning and startup
- Familiarity with industry standards such as ISA-18.2 alarm management and IEC 61511 functional safety
- ISA Certified Control Systems Technician or Certified Automation Professional credential preferred
Tips for Your Controls Manager Job Search
Tailor your resume to PLC platforms
Hiring managers scan for specific platforms, so list every PLC and DCS brand you have hands-on experience with, such as Allen-Bradley, Siemens, or ABB, and note the exact software version where you can. Generic 'controls experience' gets filtered out fast.
Apply early to roles that fit
Migrate Mate lists controls manager openings from across the United States in one place, so you can find roles that match and apply directly to each listing.
Highlight cross-functional project ownership
Controls manager job descriptions consistently ask for someone who can coordinate between mechanical, electrical, and software teams. Your resume should name specific projects where you owned that coordination, not just the technical tasks you performed within them.
Get your CCST or ISA certification current
Many industrial and energy employers filter applications by certification before a human ever reads them. If your ISA Certified Control Systems Technician or Certified Automation Professional credential is lapsed or in progress, note the expected completion date so you don't get screened out automatically.
Prepare a controls philosophy walkthrough
Interviewers for controls manager roles frequently ask you to walk through how you would design or troubleshoot a specific loop or sequence. Practice narrating your reasoning out loud, covering instrument selection, failure modes, and alarm rationalization, not just the final solution.
Negotiate scope before you negotiate salary
Controls manager offers vary widely based on whether the role owns capital project budgets, manages a technician team, or sits strictly in a support function. Clarifying scope in writing before you discuss compensation protects you from accepting a narrower role than the title suggests.
Controls Manager Jobs: Frequently Asked Questions
Which companies are hiring the most controls managers?
The most active employers for controls managers right now are Turner & Townsend Pty Limited, Trane Technologies, and Cushman & Wakefield, and the most openings are in Texas, California, and Virginia, based on current listings on Migrate Mate as of November 2026. Demand is especially concentrated in manufacturing, energy, and building automation sectors.
How many controls manager jobs are remote?
About 54% of controls manager openings are fully remote or hybrid as of November 2026, which is lower than many engineering roles because commissioning, site startup, and technician supervision require physical presence. The sub-areas most likely to offer remote flexibility are controls engineering support, documentation, and systems integration work that is not tied to a fixed plant.
How do you become a controls manager?
Start by building hands-on experience as a controls engineer or controls technician, working directly with PLCs, SCADA systems, and instrumentation on real projects. Pursue an ISA certification to formalize your credentials, then move into project lead roles where you manage scope, budget, and cross-functional coordination. Demonstrating that you can own a project end to end is what gets you into a controls manager title.
Can you get hired as a controls manager without direct management experience?
Yes, many controls manager roles are individual contributor positions focused on technical ownership rather than people management, so direct supervisory experience is not always required. Focus your application on examples where you led a project from design through commissioning, made vendor or instrument selection decisions independently, and coordinated across engineering disciplines, since those signal readiness for the role even without a team under you.
What does the controls manager interview process look like?
Most controls manager interviews include an initial screening call with HR or a technical recruiter, followed by a technical interview where you walk through past projects and explain your controls design decisions in detail. A final round typically involves the engineering director or plant manager and focuses on how you handle project scope changes, vendor issues, and cross-team communication. Some employers add a practical exercise asking you to review a P&ID or logic diagram and identify gaps.
Where can I find and apply to controls manager jobs?
You can find and apply to controls manager jobs on Migrate Mate, which lists current openings from across the United States. Find the roles that match your experience and location, then apply directly to each listing from the page.
See All 653+ Controls Manager Jobs
Find roles that match your experience and apply in just a few clicks.
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