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INTRODUCTION

This Jobot Job is hosted by: Sean Copeland
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Job Details

Controls/Automation Engineer

Salary: $100,000 - $150,000 per year

A bit about us:

We are a manufacturer based in East Tennessee

Why join us?

- Full benefits: Medical, Dental, Vision
- 401 (K) with generous company match
- Generous Paid time off (PTO)
- Vacation, sick, and paid holidays
- Life Insurance coverage

Responsibilities

Process Controls & Automation:

- Design, implement, and maintain PLC-based control systems, often integrating motion control.
- Develop, test, and deploy HMI/SCADA interfaces for process monitoring and operator use.
- Design, write, test, and deploy LabVIEW software programs to drive operation of electrochemical and mechanical systems.
- Write, review, and debug PLC ladder logic, function block, and structured text code.
- Define control strategies for high-temperature, high-current, and safety-critical processes.
- Conduct controls architecture reviews ensuring system reliability, maintainability, and safety.

Electrical System Design & Component Selection:

- Specify, size, and integrate major electrical components including motors, VFDs, MCCs, transformers, switchgear, high-current rectifiers, and power distribution panels.
- Evaluate system loads and design for power quality, redundancy, and thermal performance.
- Develop electrical schematics, wiring diagrams, and panel layouts using industry-standard tools.
- Lead vendor engagement for electrical and controls components, ensuring technical compliance and cost-effectiveness.

Process Facility Integration:

- Support scale-up from pilot systems to full manufacturing lines, including commissioning of new equipment and fine-tuning of control logic.
- Coordinates high power installations with electrical contractors, including specification and communication of power distribution requirements including mains 3-phase circuit ampacities and branch circuit details.
- Develop instrumentation strategies, including sensor selection, calibration, and signal processing.
- Serve as internal subject matter expert on electrical safety protocols and procedures, developing policy and mentoring junior and adjacent-discipline staff on relevant safety guidelines.

Operations & Continuous Improvement:

- Diagnose and resolve issues involving PLCs, instrumentation, power electronics, and industrial communication networks.
- Collaborate with R&D, mechanical and chemical engineering, and operations teams to implement process improvements and enhance system reliability.
- Participate in FMEAs, HAZOPs, and safety reviews for equipment and process modifications.
- Work with process engineer and technicians to standardize equipment and instrumentation through creation of specifications.

BASIC QUALIFICATIONS

- BS in Electrical Engineering, Mechatronics, Controls Engineering, or related field.
- 5+ years of experience in industrial automation, electrical design, or process controls.
- Hands-on experience programming PLCs and developing HMI interfaces and data acquisition systems.
- Strong foundation in industrial communications networking.
- Experience selecting, sizing, and integrating major electrical components.
- Proficiency reading and generating electrical schematics and 3D/2D layout drawings.
- Strong communication skills and comfort working cross-functionally in dynamic settings.
- Experience with Piping and Instrumentation Diagrams (P&IDs).

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