Green Card Process Development Engineer Jobs
Process Development Engineer roles qualify for green card sponsorship under EB-2 for advanced-degree professionals and EB-3 for degreed engineers, with employers filing PERM labor certification through DOL before petitioning USCIS. Priority dates and country-of-birth backlogs vary, so starting sponsorship discussions early in your job search matters.
Find Green Card Process Development Engineer JobsOverview
Showing 5 of 157+ Process Development Engineer jobs










See all 157+ Process Development Engineer Jobs
Sign up for free to unlock all listings, filter by visa type, and get alerts for new Process Development Engineer roles.
Get Access To All Jobs
COMPANY DESCRIPTION
Flagship Pioneering is a platform innovation company that invents and builds companies that change the world. We bring together the greatest scientific minds with entrepreneurial company builders and assemble the capital to allow them to take courageous leaps. Those big leaps in human health, sustainability and beyond exponentially accelerate scientific progress in areas ranging from disease detection and treatment and nature-positive agriculture to novel applications of AI that are driving the creation of new technologies.
What sets Flagship apart is our ability to advance science and technology by uniting innovation, company creation, and capital investment under one roof in a way that is largely without precedent. Our scientific founders, entrepreneurial leaders, and professional capital managers are each aligned around an institutionalized process that enables us to innovate and transform for the benefit of people and planet.
Many of the companies Flagship has founded have addressed humanity's most urgent challenges: vaccinating billions of people against COVID-19, curing intractable diseases, improving human health, preempting illness, and feeding the world by improving the resiliency and sustainability of agriculture.
Flagship has been recognized twice on FORTUNE's "Change the World" list, an annual ranking of companies that have made a positive social and environmental impact through activities that are part of their core business strategies and has been twice named to Fast Company's annual list of the World's Most Innovative Companies.
THE ROLE
This role will be a foundational hire supporting our formulation and product development efforts, with a primary focus on the development, screening, and optimization of dried powder formulations. The individual will play a critical hands-on role in executing formulation strategies using techniques such as lyophilization and spray drying, while contributing experimental rigor, physical insight, and data-driven decision-making to early-stage platform development.
The Research Associate will work closely with process development partners to produce robust, stable, and scalable processes. In addition to executing experiments, this role will contribute to experimental design, data interpretation, and the establishment of best practices for formulation screening, characterization, and documentation in a fast-moving, early-stage environment.
KEY RESPONSIBILITIES
- Design and execute mixing protocols for solid and liquid mixtures, optimizing for uniformity, stability, viscosity, temperature and pH during the mixing process.
- Execute protocols for production of dried formulations by spray drying, freeze drying and milling operations. Observe and conduct in process checks to ensure robustness of formulated material.
- Characterize dried powder products using appropriate analytical and physical methods (e.g., particle size and morphology, thermal analysis, moisture content, bulk properties) to inform formulation and process decisions.
- Support process development and scale-awareness by documenting critical parameters, identifying sources of variability, and generating data relevant to future scale-up, tech transfer, or external partnerships.
- Maintain clear, rigorous experimental documentation and generate high-quality summaries, figures, and datasets suitable for internal decision-making.
- Contribute to the establishment of long-term formulation workflows, best practices, and standards that support platform development in a small, highly collaborative team.
- Designs, conducts and maintains stability studies of packaged formulations by timely stability pulls and analyses of stability samples in accordance with internal standards for shelf-life verification.
- Immediate and fluid communication of results, roadblocks, errors, ideas and breakthroughs to team members to ensure fast paced innovation.
PROFESSIONAL EXPERIENCE & QUALIFICATIONS
- BS or MS degree in chemistry, chemical engineering, pharmaceutical sciences, materials science, biotechnology, or related discipline.
-
- RA I: BS with up to 2 years of relevant industry experience
- RA II: BS with 2-4 years or MS with 0–2 years of relevant industry experience
- Grounding in physical chemistry or materials science principles relevant to dried systems, including glass transition behavior, crystallinity, moisture interactions, and excipient effects strongly preferred.
- Familiarity with analytical and characterization techniques for powders and solid-state materials (e.g., DSC, TGA, particle sizing, microscopy, bulk property measurements) is preferred.
- Proven ability to work independently in a dynamic, early-stage research environment is preferred.
- Experience designing and executing sound experiments with the ability to interpret results and use data to guide experimental iteration.
- Strong scientific documentation and communication skills.
- Demonstrated curiosity, adaptability, and comfort working across disciplines, with an interest in translating early scientific concepts into robust, scalable technologies.
LOCATION: Cambridge, MA
ABOUT FLAGSHIP PIONEERING:
Flagship Pioneering invents and builds platform companies, each with the potential for multiple products that transform human health, sustainability and beyond. Since its launch in 2000, Flagship has originated more than 100 companies. Many of these companies have addressed humanity's most urgent challenges: vaccinating billions of people against COVID-19, curing intractable diseases, improving human health, preempting illness, and feeding the world by improving the resiliency and sustainability of agriculture.
Flagship has been recognized twice on FORTUNE's "Change the World" list, an annual ranking of companies that have made a positive social and environmental impact through activities that are part of their core business strategies and has been twice named to Fast Company's annual list of the World's Most Innovative Companies.
At Flagship, we accept impossible missions to enable bigger leaps. Our core values guide us through uncertainty and toward lasting impact.
We are an equal opportunity employer. All qualified applicants will be considered for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other characteristic protected by law.
We recognize that great candidates often bring unique strengths without fulfilling every qualification. If you have some of the experience listed above but not all, please apply anyway. We are dedicated to building diverse and inclusive teams and look forward to learning more about your background and interest in Flagship.
Recruitment & Staffing Agencies: Flagship Pioneering and its affiliated Flagship Lab companies (collectively, "FSP") do not accept unsolicited resumes from any source other than candidates. The submission of unsolicited resumes by recruitment or staffing agencies to FSP or its employees is strictly prohibited unless contacted directly by Flagship Pioneering's internal Talent Acquisition team. Any resume submitted by an agency in the absence of a signed agreement will automatically become the property of FSP, and FSP will not owe any referral or other fees with respect thereto.
Privacy Notice for Applicants: When you apply for a role at Flagship Pioneering or one of its portfolio companies, we collect and use personal information you provide (such as your name, contact details, work history, and application materials) to evaluate your application, communicate with you, and comply with legal obligations. Your application data is processed through Greenhouse, our applicant tracking system, and may also be reviewed using AI-assisted screening tools. We do not sell your personal information. California residents have rights under the CCPA/CPRA including to know, delete, and opt out of the sharing of their personal information. If you are located in the EU or UK, we process your data under GDPR and you have rights to access, rectify, and erase your data. To exercise your rights or for questions, contact privacy@flagshippioneering.com.
The salary range for this role is $65,000 - $93,500. Compensation for the role will depend on a number of factors, including a candidate's qualifications, skills, competencies, and experience. FL112 currently offers healthcare coverage, annual incentive program, retirement benefits and a broad range of other benefits. Compensation and benefits information is based on FL112's good faith estimate as of the date of publication and may be modified in the future.
Privacy Notice for Applicants: When you apply for a role at Flagship Pioneering or one of its portfolio companies, we collect and use personal information you provide (such as your name, contact details, work history, and application materials) to evaluate your application, communicate with you, and comply with legal obligations. Your application data is processed through Greenhouse, our applicant tracking system, and may also be reviewed using AI-assisted screening tools. We do not sell your personal information. California residents have rights under the CCPA/CPRA including to know, delete, and opt out of the sharing of their personal information. If you are located in the EU or UK, we process your data under GDPR and you have rights to access, rectify, and erase your data. To exercise your rights or for questions, contact privacy@flagshippioneering.com.
See all 157+ Green Card Process Development Engineer Jobs
Sign up for free to unlock all listings, filter by visa type, and get alerts for new Green Card Process Development Engineer Jobs.
Get Access To All JobsTips for Finding Green Card Sponsorship as a Process Development Engineer
Document your process engineering credentials precisely
PERM requires your job duties and minimum requirements to match your actual qualifications. Gather transcripts, professional licenses, and project portfolios that clearly link your degree field to process development work, since DOL auditors scrutinize qualification mismatches closely.
Target employers with active PERM filing history
Pharmaceutical, semiconductor, and chemical manufacturers sponsor process engineers at higher rates than general industrial employers. Search the OFLC Wage Search to confirm which employers have filed PERM cases for your SOC code before applying, so you prioritize realistic sponsorship opportunities.
Use Migrate Mate to filter green card sponsoring roles
Searching broadly wastes time on employers who won't sponsor. Migrate Mate filters Process Development Engineer openings by green card sponsorship history, letting you focus your applications on employers who have already navigated PERM for this role type.
Request EB-2 sponsorship if your role requires an advanced degree
If your position requires a master's degree or equivalent in chemical, materials, or biomedical engineering, ask your employer to file under EB-2 rather than EB-3. EB-2 priority dates for most countries move faster than EB-3, which can shorten your overall wait significantly.
Verify your job description satisfies specialty occupation standards
PERM filings for process engineers sometimes fail when job duties include general manufacturing tasks that don't require a specific degree. Work with your employer to ensure the position description in the I-140 petition reflects the specialized engineering functions you actually perform.
Understand how prevailing wage affects your offer negotiation
DOL sets a prevailing wage for your role before PERM is filed, and your offered salary must meet or exceed it. Check the O*NET occupation profile for your SOC code, then cross-reference wage levels on the OFLC Wage Search so you negotiate an offer that clears the DOL threshold.
Green Card Process Development Engineer: Frequently Asked Questions
Does a Process Development Engineer role qualify for green card sponsorship under EB-2 or EB-3?
Both categories can apply. EB-2 covers the role when the employer requires a master's degree or equivalent in a relevant engineering discipline. EB-3 applies when a bachelor's degree meets the minimum requirements. The distinction matters because EB-2 priority dates move faster for most nationalities, and the PERM labor certification requirements are the same for both categories.
How is green card sponsorship different from H-1B sponsorship for this role?
H-1B visa is a temporary work visa with an annual lottery and a six-year cap, while green card sponsorship through PERM and I-140 leads to permanent residency with no annual cap at the EB-3 level for most countries. The PERM process takes longer upfront, often 18 to 24 months before USCIS adjudicates the I-140, but the outcome is permanent status rather than a visa that requires renewal or reapplication.
Where can I find Process Development Engineer jobs where the employer will sponsor a green card?
Migrate Mate filters engineering roles specifically by green card sponsorship history, so you can identify employers who have already filed PERM cases for process engineering positions rather than guessing from a general job listing. Focusing on companies in pharmaceuticals, semiconductors, and specialty chemicals gives you the strongest pool of realistic sponsorship candidates.
What does the PERM labor certification process involve for a Process Development Engineer?
Your employer files an ETA Form 9089 with DOL after conducting a mandatory recruitment campaign showing no qualified U.S. workers were available. DOL reviews whether the prevailing wage offered meets the rate for your SOC code and whether the job duties genuinely require a degreed engineer. Audits are common for technical roles, so thorough documentation of your qualifications and the employer's recruitment efforts is critical.
How does country of birth affect the green card timeline for engineers in this role?
Nationals of India and China face multi-year or decade-long priority date backlogs in the EB-2 and EB-3 categories because USCIS caps employment-based green cards per country annually. Engineers from other countries typically face much shorter waits. Filing your I-140 as early as possible locks in an earlier priority date, which determines your place in the queue regardless of how long PERM itself takes.