Process Engineer Jobs in Virginia
Process Engineer jobs in Virginia are in strong demand, concentrated in defense manufacturing, semiconductor fabrication, chemical processing, and life sciences, with openings from entry-level process technician to senior principal engineer. The largest hiring markets are Northern Virginia, Richmond, and the Hampton Roads area, where established employers like Northrop Grumman, DuPont, and BAE Systems maintain significant operations. The most in-demand specialties are semiconductor process engineering, continuous improvement, and chemical process design. Find a role that fits below and apply directly.
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Role: Process Engineer
Location: Waynesboro, VA
The LYCRA Company has built a leading position in the Apparel industry over the years via a continuous stream of value-adding fiber, fabric, or garment innovations enabled and supported by a network of strategic partners across the entire value chain. This contributed to make the LYCRA® brand a unique asset that still powers today one of the most iconic and valuable corporate franchises in the Apparel industry. It is all reflected in our corporate vision: “enhancing life through innovative garment solutions”.
The primary role of a Process Engineer is to continuously identify options that will improve or optimize the manufacturing process. Additionally, the engineer will be a technical resource to Operations that will share knowledge and expertise of both equipment and process function. A key responsibility for this role will be a strong demonstrated focus on understanding and driving process interruptions to root cause. This position has a high level of autonomy and therefore requires a self-starter comfortable with challenging the status quo. The ability to explain difficult concepts through good communication skills both written and verbal is essential.
This position will offer the opportunity to greatly expand and strengthen engineering skills and other Operational support needs by working with Waynesboro’s Technical Team in identifying/analyzing process trends and creating/implementing targeted changes that will further improve and optimize current processes. Other responsibilities include:
- Leading initiatives for process optimization to maximize measures of quality, production, and yield
- Leading root cause investigations
- Working with operators, maintenance, technical professionals, and site leadership to resolve problems in polymerization or spinning processes
- Working with the Global R&D team to scale up new products and processes
- Developing scopes, plans, estimates, and specifications for capital projects
- Mentoring operators and maintenance personnel for deeper understanding of fundamental process operation and process equipment
- Troubleshooting finished product quality events
Qualifications (Required)
- Bachelor’s degree in mechanical engineering, chemical engineering, or a related field
- Work experience in a technical, manufacturing, or operations environment, including internships
- Strong problem solving, statistical thinking, communication, collaboration, EHS
- Proficient experience with Microsoft Office, Microsoft SQL, and Power BI
- A personal interest in developing and growing a strong capability for data mining and data analytics
Qualifications (Preferred)
- Master’s degree in mechanical engineering, chemical engineering, or a related field
- At least 2 years of experience in a technical, manufacturing, or operations environment
- Advanced experience with Microsoft Office, Microsoft SQL, and Power BI
Compensation/Benefits
- We offer a competitive salary, including variable pay and excellent benefits package.
The LYCRA Company innovates and produces fiber and technology solutions for the apparel and personal care industries. Headquartered in Wilmington, Delaware, The LYCRA Company is recognized worldwide for its innovative products, technical expertise, and unmatched marketing support. The LYCRA Company owns leading consumer and trade brands: LYCRA®, LYCRA HyFit®, LYCRA® T400®, COOLMAX®, THERMOLITE®, ELASPAN®, SUPPLEX®, and TACTEL®. The LYCRA Company’s legacy stretches back to 1958 with the invention of the original spandex yarn, LYCRA® fiber. Today, The LYCRA Company focuses on adding value to its customers’ products by developing unique innovations designed to meet the consumer’s need for comfort and lasting performance. For more information, visit www.thelycracompany.com.
As a principled-based organization, The LYCRA Company is committed to a fair, respectful, and equitable workplace that embraces diversity and reflects the communities in which it operates. This helps foster an environment where employees feel valued, fulfilled, and able to achieve their full potential. Furthermore, we believe that a diverse workforce operating in such an environment is central to our success, as we need not only the right skill sets but also a wide breadth of perspectives and ideas, diverse life experiences, & a seamless collaboration between employees to achieve our company purpose of “enhancing life through innovative garment solutions.
We are an equal opportunity employer. All applicants will be considered for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status.
See All 74 Process Engineer Jobs in Virginia
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Where Virginia roles are concentrated, by current openings.
Process Engineer Job Market in Virginia
A snapshot from current Virginia openings, updated as new roles post.
Who's Hiring



Top Industries Hiring
- Manufacturing
- Consulting & Professional Services
- Construction & Real Estate
- Energy
- Chemicals & Materials
What Virginia Employers Look For
The qualifications that appear most often in process engineer jobs across Virginia.
- Bachelor's degree in chemical, mechanical, industrial, or materials engineering required
- Experience with Lean, Six Sigma, or other continuous improvement methodologies preferred
- Proficiency with statistical process control tools and root-cause analysis techniques
- Familiarity with cleanroom protocols or GMP standards for semiconductor or life sciences roles
- Ability to develop and maintain process documentation, SOPs, and control plans
- Experience with CAD software or process simulation tools such as AutoCAD or Aspen
Process Engineer Jobs in Virginia: Frequently Asked Questions
How do you become a process engineer in Virginia?
Most process engineer roles in Virginia require a bachelor's degree in chemical, mechanical, industrial, or materials engineering from an ABET-accredited program. Virginia does not mandate a state-issued license for most industry process engineer positions, but engineers who offer services to the public can pursue licensure through the Virginia Board for Architects, Professional Engineers, Land Surveyors, Certified Interior Designers and Landscape Architects. Earning a Professional Engineer credential strengthens candidacy for senior or consulting roles.
Which companies hire process engineers in Virginia?
Employers hiring process engineers in Virginia right now include GFT, Merck, and Sentara, based on current listings on Migrate Mate as of August 2026. Virginia's concentration of defense contractors, chemical manufacturers, and semiconductor facilities means hiring is distributed across Northern Virginia, the Richmond corridor, and the Hampton Roads region.
Which Virginia cities have the most process engineer jobs?
Richmond, Arlington, and Lynchburg have the most process engineer openings in Virginia. Northern Virginia's concentration of defense and technology contractors drives the heaviest volume, while Richmond's chemical and pharmaceutical manufacturing base and Hampton Roads' shipbuilding and defense industries account for strong demand in those markets.
Are there remote process engineer jobs in Virginia?
Yes, but they're rare. Process engineering is fundamentally hands-on work tied to physical production lines, cleanrooms, or manufacturing floors, so most roles require on-site presence. About 20% of process engineer openings tied to Virginia are remote or hybrid as of August 2026, and those positions tend to be in process documentation, simulation modeling, or continuous improvement project management rather than active floor roles.
How can I get hired as a process engineer in Virginia with little or no experience?
The most realistic entry path is a co-op or internship with a Virginia manufacturer during your degree program, since employers like Northrop Grumman and DuPont regularly convert interns into full-time associate process engineers. Entry-level titles such as process technician, manufacturing engineer I, or quality engineer are common stepping stones. Pursuing a Six Sigma Green Belt certification or building hands-on lab experience in a university research facility gives candidates a measurable edge in Virginia's competitive technical market.
Where can I find and apply to process engineer jobs in Virginia?
You can find and apply to process engineer jobs in Virginia on Migrate Mate, which lists current Virginia openings. Find roles that fit your experience and specialty and apply directly to the employers posting them.
See All 74 Process Engineer Jobs in Virginia
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