CAE Engineer Jobs in USA with Visa Sponsorship
CAE (Computer-Aided Engineering) engineers have excellent visa sponsorship prospects because the role requires highly specialized technical skills in simulation and analysis. H-1B visa is the standard path, and employers include automotive companies (Ford, GM, Tesla), aerospace firms, and engineering services companies like Altair and Ansys. The role's reliance on advanced degrees in mechanical or computational engineering makes the specialty occupation argument very strong. STEM OPT is a natural bridge for recent graduates in this field. For detailed occupation requirements, see the O*NET profile.
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Get Access To All JobsINTRODUCTION
Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets – passenger vehicle and commercial truck – Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.
Job Purpose
Dana is searching for a skilled and motivated engineer with a desire to innovate in the field of Finite Element Analysis and to support structural and dynamic analyses of mechanical and electrified driveline systems for its Light Vehicle business unit. The ideal candidate will demonstrate a deep understanding of automotive systems, python-based scripting, model-based design tools and methods, and be recognized as an innovative problem solver that makes sound decisions and delivers high quality results. He/she will also demonstrate leadership as a team player who introduces new ideas and methods, advises on best practices and works with others to deliver new products to customers and helps to move the business forward.
Job Duties and Responsibilities
- Conduct non-linear, structural finite element analysis of drivetrain systems, subsystems, and components.
- Conduct random vibration and impact analyses of drivetrain systems, subsystems, and components.
- Perform vibration and acoustic analyses for traditional axle products.
- Interpret results, make recommendations, write reports, and present work to internal and external customers.
- Work in partnership with Product, Advanced, Mechatronics, Applications, Design and other Design Analysis team members to align and execute product analysis.
- Support development of simulation procedures, methodologies, standards, and continuous improvement activities for the department and other global business units.
Requirements
- BSME, required; MSME with emphasis in Mechanical Design or Analysis, preferred
- Experience using ABAQUS, preferred
- Knowledge of feSafe or other fatigue code, preferred
- 1 year of experience with Hypermesh or Abaqus CAE, preferred
- Automotive or related industry experience, including university CO-OP experience, strongly preferred
- Strong computer skills with demonstrated programming and Python scripting experience, required
- Working knowledge of structural finite element methods, strongly preferred
- Proficient knowledge of materials engineering, preferred
- Excellent mechanical aptitude, problem solving, analytical and decision-making skills
- Strong interpersonal, oral, presentation, and written communication skills
- Must be a self-directed and motivated individual who is capable of simultaneously performing and completing multiple tasks in a team environment with limited supervision
- Willing to work additional hours, as needed
We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.
Unsolicited Resumes from Third-Party Recruiters
Please note that as per Dana policy, we do not accept unsolicited resumes from third-party recruiters unless such recruiters were engaged to provide candidates for a specified opening. Any employment agency, person or entity that submits an unsolicited resume does so with the understanding that Dana will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.
Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.
Our Values
- Value Others
- Inspire Innovation
- Grow Responsibly
- Win Together
LOCATION
Maumee, OH, US, 43537
Requisition: 65370
Nearest Major Market: Toledo
INTRODUCTION
Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets – passenger vehicle and commercial truck – Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.
Job Purpose
Dana is searching for a skilled and motivated engineer with a desire to innovate in the field of Finite Element Analysis and to support structural and dynamic analyses of mechanical and electrified driveline systems for its Light Vehicle business unit. The ideal candidate will demonstrate a deep understanding of automotive systems, python-based scripting, model-based design tools and methods, and be recognized as an innovative problem solver that makes sound decisions and delivers high quality results. He/she will also demonstrate leadership as a team player who introduces new ideas and methods, advises on best practices and works with others to deliver new products to customers and helps to move the business forward.
Job Duties and Responsibilities
- Conduct non-linear, structural finite element analysis of drivetrain systems, subsystems, and components.
- Conduct random vibration and impact analyses of drivetrain systems, subsystems, and components.
- Perform vibration and acoustic analyses for traditional axle products.
- Interpret results, make recommendations, write reports, and present work to internal and external customers.
- Work in partnership with Product, Advanced, Mechatronics, Applications, Design and other Design Analysis team members to align and execute product analysis.
- Support development of simulation procedures, methodologies, standards, and continuous improvement activities for the department and other global business units.
Requirements
- BSME, required; MSME with emphasis in Mechanical Design or Analysis, preferred
- Experience using ABAQUS, preferred
- Knowledge of feSafe or other fatigue code, preferred
- 1 year of experience with Hypermesh or Abaqus CAE, preferred
- Automotive or related industry experience, including university CO-OP experience, strongly preferred
- Strong computer skills with demonstrated programming and Python scripting experience, required
- Working knowledge of structural finite element methods, strongly preferred
- Proficient knowledge of materials engineering, preferred
- Excellent mechanical aptitude, problem solving, analytical and decision-making skills
- Strong interpersonal, oral, presentation, and written communication skills
- Must be a self-directed and motivated individual who is capable of simultaneously performing and completing multiple tasks in a team environment with limited supervision
- Willing to work additional hours, as needed
We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.
Unsolicited Resumes from Third-Party Recruiters
Please note that as per Dana policy, we do not accept unsolicited resumes from third-party recruiters unless such recruiters were engaged to provide candidates for a specified opening. Any employment agency, person or entity that submits an unsolicited resume does so with the understanding that Dana will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.
Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.
Our Values
- Value Others
- Inspire Innovation
- Grow Responsibly
- Win Together
LOCATION
Maumee, OH, US, 43537
Requisition: 65370
Nearest Major Market: Toledo
See all 46+ CAE Engineer Jobs
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Get Access To All JobsTips for Finding Visa Sponsorship as a CAE Engineer
Master FEA and CFD simulation fundamentals
Strong theoretical understanding of finite element analysis (FEA), computational fluid dynamics (CFD), and structural mechanics is the foundation of CAE engineering. Companies expect you to understand meshing strategies, solver selection, convergence criteria, and result validation - not just how to operate the software.
Target automotive OEMs and Tier 1 suppliers
General Motors, Ford, Toyota, Stellantis, and Tesla hire CAE engineers for vehicle development, primarily in the Detroit metro area. Tier 1 suppliers like Magna, BorgWarner, Aptiv, and Continental also have dedicated CAE teams and regularly sponsor visas for simulation engineers.
Specialize in a high-demand simulation area
Crash simulation (LS-DYNA), NVH (noise, vibration, harshness), thermal management for EV batteries, and aerostructural analysis are specializations with strong demand. Electric vehicle development has created particular urgency for CAE engineers with battery thermal simulation and lightweight structural design expertise.
Develop programming skills for simulation automation
Python scripting for pre/post-processing automation, APDL (ANSYS Parametric Design Language) for parametric studies, and MATLAB for engineering analysis are increasingly expected. Engineers who can automate simulation workflows and build design-of-experiments frameworks are significantly more productive and valuable to employers.
Consider aerospace and defense contractors
Boeing, Lockheed Martin, Northrop Grumman, and Raytheon hire CAE engineers for structural analysis, aerodynamics simulation, and thermal modeling. While some defense positions require security clearance, many commercial aerospace and R&D roles are open to H-1B sponsorship and do not have clearance requirements.
Frequently Asked Questions
Do automotive and aerospace companies sponsor visas for CAE engineers?
Yes, automotive and aerospace companies are among the most active sponsors for CAE (Computer-Aided Engineering) engineers. General Motors, Ford, Toyota, Boeing, Lockheed Martin, and Tesla hire CAE engineers for structural simulation, crash analysis, and thermal modeling. Tier 1 automotive suppliers like Magna, BorgWarner, and Dana also sponsor CAE professionals.
What software proficiency is required for sponsored CAE roles?
ANSYS (Mechanical, Fluent, CFX), Abaqus, Nastran, HyperMesh, and LS-DYNA are the most commonly required CAE tools. Automotive roles often emphasize crash simulation (LS-DYNA) and NVH analysis (Nastran), while aerospace roles focus on structural FEA (ANSYS, Abaqus) and CFD (Fluent, Star-CCM+). Proficiency in at least two major simulation platforms significantly strengthens your candidacy.
How to find CAE Engineer jobs with visa sponsorship?
To find CAE Engineer jobs with visa sponsorship, use Migrate Mate, which specializes in connecting international candidates with sponsoring employers. Focus on automotive, aerospace, and manufacturing companies that frequently hire CAE Engineers on H-1B visa, O-1 visa, or other work visas. These industries often need specialized simulation and analysis expertise that justifies visa sponsorship costs.
What degree is required for CAE engineer H-1B petitions?
A bachelor's or master's degree in mechanical engineering, aerospace engineering, civil engineering, or a related engineering discipline is required. Many CAE positions prefer a master's degree with coursework in finite element methods, computational mechanics, or fluid dynamics. The clear alignment between engineering degrees and CAE work makes H-1B petitions for this role relatively straightforward.
What is the salary range for sponsored CAE engineer positions?
CAE engineer salaries in the U.S. typically range from $75,000 to $130,000 depending on industry, location, and specialization. Automotive hubs like Detroit and aerospace centers like Seattle and Southern California are the primary hiring locations. Senior CAE engineers and simulation leads can earn above $140,000, particularly at OEMs.
What is the prevailing wage requirement for sponsored CAE Engineer jobs?
When a U.S. employer sponsors a foreign worker for a work visa, they are legally required to pay at least the "prevailing wage" — the average wage paid to workers in the same occupation, in the same geographic area, with similar experience. This is set by the Department of Labor to prevent employers from hiring foreign workers at below-market rates. The prevailing wage varies significantly by role, location, and experience level — for example, a cae engineer in California will have a different prevailing wage than the same role in a smaller state. You can look up current prevailing wage rates for any occupation and location using the OFLC Wage Search.