Process Development Engineer Jobs in District of Columbia
Process Development Engineer jobs in District of Columbia are concentrated in the greater Washington area, where federal contractors, life sciences firms, and defense-adjacent manufacturers drive consistent demand for engineers skilled in bioprocessing, pharmaceutical manufacturing, and advanced materials. Major hiring anchors include Booz Allen Hamilton, Leidos, and the NIH-affiliated research centers in nearby Bethesda and Rockville. Openings range from early-career process engineers supporting R&D programs to senior engineers leading scale-up and validation efforts. See the openings below and apply to the ones that match your experience.
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Showing 5 of 22+ Process Development Engineer jobs









The Opportunity :
When an organization has multiple moving parts in its processes, it can be difficult to critically examine them. To be more efficient and effective, it needs a business process specialist to learn its mission end-to-end and provide ways to change for the better. That’s why we need you, a business process specialist who can analyze every aspect of your customer’s operations and give them the steps to improve their process.
As a business process specialist on our team, you’ll analyze your client’s current operating environment and identify areas for improvement. You’ll analyze discussions with leadership, engineers, analysts, and support staff that will help refine your client’s definition of success and identify current frustrations. You’ll work on the design of data collection plans, facilitate workshops, and communicate your research and illustrative analysis using various analysis models to help establish understanding and agreement from key stakeholders.
Business Process Analyst responsible for the product development of an information technology solution, an external staff integration effort, and products to promote operational efficiencies and productivity. They will capture system process requirements, design technology workflows, and develop product plans, strategies, and roadmaps. The role involves collaboration with cross-functional teams to ensure a seamless incremental system improvements and management of the product development lifecycle.
What You'll Work On:
Manage the product development lifecycle and increment schedule for an information system from requirements gathering and understanding to product testing and increment launch and MVP completion.
Develop and optimize transactional and system processes to integrate and align the client program with an external program or organization to create a unified Army program.
Pilot process improvement initiatives, applying Lean Six Sigma, Design for Six Sigma, Design Thinking, or other methods to redesign processes and implement future state processes.
Conduct an analysis and visualize current state operations to enhance transparency and collaboration throughout client operations.
Brief process findings and recommendations to the client and contract team leadership.
Manage current MVP schedule and assist in the development of the follow-on schedule.
Develop as-is baseline process documentation for the external organizations selected for integration into the client program.
Develop to-be process documentation for the Army.
Develop a transition map from current state to the Army.
You Have:
Experience in product management and Continuous Improvement, Business Process Engineering, Lean Management, Six Sigma, Agile Management, or Design Thinking
Experience conducting subject matter expert interviews and analyzing operational performance data
Experience in designing system process requirements and user stories
Experience with agile, scrum, waterfall, and change management frameworks
Experience working with cross-functional teams
Ability to translate user experience design thinking into wireframe and product prototype development
Ability to manage inputs from multiple stakeholders and translate into concise and discrete deliverables such as process maps, process recommendations, or detailed briefs for senior leadership
Secret clearance
Bachelor's degree
Nice If You Have :
Experience developing knowledge management product platforms and conducting facilitated process interviews
Experience in developing requirements and user stories for technology solutions
Experience with value creation through process improvement efforts
Experience with Army Futures Command or Army Acquisition
Possession of excellent communication skills and the ability to brief senior leadership effectively
Master's degree
Clearance:
Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information; Secret clearance is required.
Compensation
At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well-being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work-life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full-time and part-time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen’s benefit programs. Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page.
Salary at Booz Allen is determined by various factors, including but not limited to location, the individual’s particular combination of education, knowledge, skills, competencies, and experience, as well as contract-specific affordability and organizational requirements. The projected compensation range for this position is $55,200.00 to $126,000.00 (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen’s total compensation package for employees. This posting will close within 90 days from the Posting Date.Identity Statement
As part of the hiring process, we will ask you to complete an identity verification process that leverages advanced biometrics and artificial intelligence to ensure authenticity and protect against identity fraud. You are expected to be on camera during interviews and assessments. We reserve the right to take your picture to verify your identity and prevent fraud.
Candidate AI Usage Policy
AI is a part of our daily work at Booz Allen, and we are committed to the responsible and ethical use of AI tools. However, we want to ensure a fair candidate process based on your own skills and knowledge. As part of this commitment, the use of artificial intelligence (AI) or other tools to assist with responses during interviews (whether in-person or virtual) is prohibited unless permission is explicitly provided .
Work Model
Our people-first culture prioritizes the benefits of collaboration, whether it occurs in person or virtually. To support engagement and effective communication, employees working virtually are generally expected to have their cameras on during meetings.
Remote : If this position is listed as remote, there may still be occasions when you are required to work in person at a Booz Allen or customer facility.
Hybrid : If this position is listed as hybrid, you will be expected to work from a Booz Allen facility frequently, in alignment with leadership expectations and the needs of the role. You may also be required to work from or visit a customer facility.
Onsite : If this position is listed as onsite, work will primarily be performed at a Booz Allen office or customer facility, where employees will collaborate directly with colleagues and customers as required by the role.
Commitment to Non-Discrimination
All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.
See All 22 Process Development Engineer Jobs in District of Columbia
Find roles in District of Columbia that match your experience and apply in just a few clicks.
Find JobsProcess Development Engineer Jobs by City in District of Columbia
Where District of Columbia roles are concentrated, by current openings.
Process Development Engineer Job Market in District of Columbia
A snapshot from current District of Columbia openings, updated as new roles post.
Who's Hiring
- The Carlyle3

- Accenture Federal Services3

- Humana2

- Booz Allen Hamilton2

- The MIL Corporation2

Top Industries Hiring
- Investment & Asset Management3
- Insurance2
- Healthcare & Medical Services2
- Consulting & Professional Services1
What District of Columbia Employers Look For
The qualifications that appear most often in process development engineer jobs across District of Columbia.
- Bachelor's or master's degree in chemical engineering, bioengineering, or a closely related discipline
- Hands-on experience with process scale-up, validation protocols, and manufacturing transfer
- Proficiency in Design of Experiments, statistical process control, and root cause analysis
- Familiarity with FDA regulations, GMP requirements, and cGXP documentation standards
- Experience with bioprocessing or pharmaceutical manufacturing unit operations and equipment
- Strong technical writing skills for protocols, batch records, and regulatory submissions
Process Development Engineer Jobs in District of Columbia: Frequently Asked Questions
How do you become a process development engineer in District of Columbia?
The most direct path is a bachelor's degree in chemical engineering, bioengineering, or materials science, followed by experience in a regulated manufacturing or R&D environment. Process development engineering in the District of Columbia does not require a state-issued professional license for most industry roles, though engineers pursuing licensed PE status may do so through the DC Board of Professional Engineering. Federal contractors and life sciences employers in the area typically prioritize GMP experience and relevant technical certifications over a PE credential.
How much do process development engineers make in District of Columbia?
Process development engineers in District of Columbia earn a median of about $151,920 a year, based on May 2025 Bureau of Labor Statistics wage data, ranging from around $101,990 for the lowest 10% to over $195,190 for the top 10%. Pay rises with experience, specialty, and employer.
Which companies hire process development engineers in District of Columbia?
Employers hiring process development engineers in District of Columbia right now include The Carlyle, Accenture Federal Services, and Humana, based on current listings on Migrate Mate as of July 2026. The District of Columbia market is heavily shaped by federal contractors, NIH-affiliated research institutions, and pharmaceutical firms operating out of the broader National Capital Region.
Which District of Columbia cities have the most process development engineer jobs?
The cities with the most process development engineer openings in District of Columbia are Washington. Washington itself anchors demand through federal agencies and large contractors, while suburban concentrations in areas like Rockville and Bethesda reflect the strong life sciences and biotech cluster that has grown around NIH and the Montgomery County research corridor.
Are there remote process development engineer jobs in District of Columbia?
Yes, but they're rare. Process development engineering is inherently hands-on, with most roles tied to laboratory equipment, pilot plants, or manufacturing lines that require on-site presence. About 67% of process development engineer openings tied to District of Columbia are remote or hybrid as of July 2026, and those tend to be project management, documentation, or regulatory affairs components of the role rather than core bench or process work.
How can I get hired as a process development engineer in District of Columbia with little or no experience?
The most realistic entry point is a co-op, internship, or laboratory research assistant role at one of the NIH-affiliated institutions or federal contractor sites in the National Capital Region. Employers like Leidos and SAIC run associate engineer or rotational programs that consider recent graduates. A strong academic project in process design, fermentation, or manufacturing, combined with GMP training certificates, gives candidates without direct industry experience a competitive edge for entry-level openings.
Where can I find and apply to process development engineer jobs in District of Columbia?
You can find and apply to process development engineer jobs in District of Columbia on Migrate Mate, which lists current openings in the District of Columbia market. Search the listings to find roles that fit your background and experience level, then apply directly to the ones that match.
See All 22 Process Development Engineer Jobs in District of Columbia
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