Process Development Engineer Jobs in New York
Process Development Engineer jobs in New York represent one of the most active markets in the country, concentrated in pharmaceuticals, biotechnology, semiconductor fabrication, and specialty chemicals, with openings at every level from entry-level process engineers through principal and senior scientists. The heaviest hiring activity is in New York City, Long Island's biopharma corridor, and the Hudson Valley, where employers like Pfizer, IBM, and Regeneron maintain significant engineering and manufacturing operations. The most in-demand specialties include bioprocess scale-up, semiconductor process integration, and pharmaceutical manufacturing process optimization. Find a role that fits below and apply directly.
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Showing 5 of 7+ Process Development Engineer jobs
Work Schedule
Standard (Mon-Fri)
Environmental Conditions
Able to lift 40 lbs. without assistance, Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Office
Job Description
When you join us at Thermo Fisher Scientific, you’ll be part of an inquisitive team that shares your passion for exploration and discovery. With revenues of more than $40 billion and the largest investment in R&D in the industry, we give our people the resources and chances to create significant contributions to the world.
Location/Division Specific Information
Our Rochester, NY facility is where innovation and excellence come together. Become part of this dynamic location as we pioneer advancements in life sciences.
Discover Impactful Work:
As a Blow Molding Process Development Engineer, you will lead the development, optimization, and validation of blow molding processes that support Thermo Fisher Scientific’s portfolio of innovative plastic products used in life science and laboratory applications. You will use your deep technical expertise in Scientific Molding, Design of Experiments (DOE), and process validation to deliver robust, repeatable, and efficient molding processes that meet demanding performance and quality requirements.
A day in the Life:
- Lead process development activities for new and existing blow molded products from concept through commercial production.
- Evaluate and select processing equipment for extrusion (EBM) and injection-stretch blow (ISBM) molded products.
- Develop and conduct Design of Experiments (DOE) to evaluate process variables, establish control windows, and identify critical process parameters.
- Partner multi-functionally with tooling, quality, materials, and manufacturing teams to ensure seamless product launch and scale-up.
- Support tooling design and qualification, including review of materials, venting, flash pockets, etc.
- Lead and document process validation activities (IQ/OQ/PQ) in alignment with Thermo Fisher Scientific’s quality systems and industry standards.
- Perform advanced troubleshooting of molding processes and equipment to resolve performance issues and drive continuous improvement.
- Provide technical mentorship and guidance to process technicians and junior engineers.
- Generate detailed technical reports, protocols, and documentation to support validation and regulatory submissions.
Keys to Success:
To succeed in this position, you need outstanding analytical thinking and problem-solving skills.
Education:
- Bachelor’s degree or equivalent experience in Plastics Engineering, Mechanical Engineering, Chemical Engineering, or a related area.
- A Master’s degree or equivalent experience is preferred.
Experience:
- Minimum 7 years of experience in blow molding process development, optimization, and validation.
- Extensive experience with evaluating and selecting mold tooling, plastic resins and processing equipment for blow molding.
- Proven track record of establishing process conditions and solving product quality issues by understanding the relationships of material, product design, tooling, machine and processing conditions.
- Proficiency with Design of Experiments (DOE), process characterization, and statistical analysis tools.
- Experience reviewing product designs to enhance Design for Manufacturability.
- Knowledge of polymer flow simulation software (e.g., Moldflow, Sigmasoft) is a plus.
- Experience in a regulated manufacturing environment (e.g., medical device, life sciences, or pharma) is highly desirable.
Knowledge, Skills, Abilities:
- Strong analytical, problem-solving, and data-driven decision-making skills.
- Excellent communication and documentation abilities across technical and non-technical team members.
- Demonstrated skill in guiding projects, handling priorities, and achieving outcomes in a dynamic setting.
- Passion for Thermo Fisher Scientific’s mission and strong dedication to quality and continuous improvement.
Physical Requirements / Work Environment:
- Ability to occasionally lift up to 40 lbs. and perform activities such as bending, reaching, and standing as needed.
- Environment split between office and manufacturing.
Compensation and Benefits
The salary range estimated for this position based in New York is $107,000.00–$179,000.00. This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy. We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:
- A choice of national medical and dental plans, and a national vision plan, including health incentive programs
- Employee assistance and family support programs, including commuter benefits and tuition reimbursement
- At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy
- Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan
- Employees’ Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount
For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards
Work Schedule
Standard (Mon-Fri)
Environmental Conditions
Able to lift 40 lbs. without assistance, Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Office
Job Description
When you join us at Thermo Fisher Scientific, you’ll be part of an inquisitive team that shares your passion for exploration and discovery. With revenues of more than $40 billion and the largest investment in R&D in the industry, we give our people the resources and chances to create significant contributions to the world.
Location/Division Specific Information
Our Rochester, NY facility is where innovation and excellence come together. Become part of this dynamic location as we pioneer advancements in life sciences.
Discover Impactful Work:
As a Blow Molding Process Development Engineer, you will lead the development, optimization, and validation of blow molding processes that support Thermo Fisher Scientific’s portfolio of innovative plastic products used in life science and laboratory applications. You will use your deep technical expertise in Scientific Molding, Design of Experiments (DOE), and process validation to deliver robust, repeatable, and efficient molding processes that meet demanding performance and quality requirements.
A day in the Life:
- Lead process development activities for new and existing blow molded products from concept through commercial production.
- Evaluate and select processing equipment for extrusion (EBM) and injection-stretch blow (ISBM) molded products.
- Develop and conduct Design of Experiments (DOE) to evaluate process variables, establish control windows, and identify critical process parameters.
- Partner multi-functionally with tooling, quality, materials, and manufacturing teams to ensure seamless product launch and scale-up.
- Support tooling design and qualification, including review of materials, venting, flash pockets, etc.
- Lead and document process validation activities (IQ/OQ/PQ) in alignment with Thermo Fisher Scientific’s quality systems and industry standards.
- Perform advanced troubleshooting of molding processes and equipment to resolve performance issues and drive continuous improvement.
- Provide technical mentorship and guidance to process technicians and junior engineers.
- Generate detailed technical reports, protocols, and documentation to support validation and regulatory submissions.
Keys to Success:
To succeed in this position, you need outstanding analytical thinking and problem-solving skills.
Education:
- Bachelor’s degree or equivalent experience in Plastics Engineering, Mechanical Engineering, Chemical Engineering, or a related area.
- A Master’s degree or equivalent experience is preferred.
Experience:
- Minimum 7 years of experience in blow molding process development, optimization, and validation.
- Extensive experience with evaluating and selecting mold tooling, plastic resins and processing equipment for blow molding.
- Proven track record of establishing process conditions and solving product quality issues by understanding the relationships of material, product design, tooling, machine and processing conditions.
- Proficiency with Design of Experiments (DOE), process characterization, and statistical analysis tools.
- Experience reviewing product designs to enhance Design for Manufacturability.
- Knowledge of polymer flow simulation software (e.g., Moldflow, Sigmasoft) is a plus.
- Experience in a regulated manufacturing environment (e.g., medical device, life sciences, or pharma) is highly desirable.
Knowledge, Skills, Abilities:
- Strong analytical, problem-solving, and data-driven decision-making skills.
- Excellent communication and documentation abilities across technical and non-technical team members.
- Demonstrated skill in guiding projects, handling priorities, and achieving outcomes in a dynamic setting.
- Passion for Thermo Fisher Scientific’s mission and strong dedication to quality and continuous improvement.
Physical Requirements / Work Environment:
- Ability to occasionally lift up to 40 lbs. and perform activities such as bending, reaching, and standing as needed.
- Environment split between office and manufacturing.
Compensation and Benefits
The salary range estimated for this position based in New York is $107,000.00–$179,000.00. This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy. We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:
- A choice of national medical and dental plans, and a national vision plan, including health incentive programs
- Employee assistance and family support programs, including commuter benefits and tuition reimbursement
- At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy
- Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan
- Employees’ Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount
For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards
See All 7 Process Development Engineer Jobs in New York
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Find JobsProcess Development Engineer Jobs by City in New York
Where New York roles are concentrated, by current openings.
Process Development Engineer Job Market in New York
A snapshot from current New York openings, updated as new roles post.
Who's Hiring
- Bloomberg1
- Capgemini1
- EY1
- Indium Corporation1
- Katalyst Healthcares & Life Sciences1
Top Industries Hiring
- Consulting & Professional Services2
- Accounting & Auditing1
- Banking & Financial Services1
- Manufacturing1
- Media & Entertainment1
What New York Employers Look For
The qualifications that appear most often in process development engineer jobs across New York.
- Bachelor's degree in chemical engineering, materials science, or a closely related engineering discipline
- Hands-on experience designing and optimizing manufacturing or laboratory-scale processes
- Proficiency with process characterization tools such as DOE, FMEA, and statistical process control
- Familiarity with FDA regulations, GMP standards, or ISO quality frameworks for regulated industries
- Experience documenting process changes through change control systems and technical reports
- Strong cross-functional collaboration skills working with R&D, quality, and manufacturing teams
Process Development Engineer Jobs in New York: Frequently Asked Questions
How do you become a process development engineer in New York?
The concrete path into this role in New York starts with a bachelor's degree in chemical engineering, materials science, biomedical engineering, or a related discipline from an accredited program. New York does not require a state-issued process engineering license for most industrial roles, though engineers who sign off on public-safety systems may need a Professional Engineer license issued by the New York State Education Department. New York's dense concentration of pharmaceutical and semiconductor employers makes internship or co-op experience at a Hudson Valley or Long Island facility a strong differentiator for early-career candidates.
How much do process development engineers make in New York?
Process development engineers in New York earn a median of about $117,600 a year, based on May 2025 Bureau of Labor Statistics wage data, ranging from around $73,410 for the lowest 10% to over $192,900 for the top 10%. Pay rises with experience, specialty, and employer.
Which companies hire process development engineers in New York?
Employers hiring process development engineers in New York right now include Bloomberg, Capgemini, and EY, based on current listings on Migrate Mate as of June 2026. New York's biopharma corridor on Long Island and the Hudson Valley anchors much of this demand, with large pharmaceutical and biotechnology manufacturers consistently posting process engineering roles.
Which New York cities have the most process development engineer jobs?
The cities with the most process development engineer openings in New York are New York, Rochester, and Alden. New York City leads because of its scale and the presence of major biotech, specialty chemical, and advanced manufacturing firms, while the Long Island and Hudson Valley clusters reflect the large pharmaceutical and semiconductor campuses, such as Regeneron's Tarrytown headquarters and GlobalFoundries' Malta fab, that anchor regional hiring.
Are there remote process development engineer jobs in New York?
Yes, but they're rare. Process development engineering is fundamentally a hands-on discipline tied to physical equipment, laboratory environments, and manufacturing floors, so most roles require regular on-site presence. About 14% of process development engineer openings tied to New York are remote or hybrid as of June 2026, and those positions tend to concentrate in the data analysis, documentation, and validation planning portions of the role rather than active process execution.
How can I get hired as a process development engineer in New York with little or no experience?
The most realistic entry path is through a co-op, internship, or new-graduate rotational program at one of New York's large pharmaceutical or semiconductor manufacturers, where structured programs at employers like Pfizer or GlobalFoundries place recent graduates directly on process teams. Adjacent roles such as quality assurance technician, manufacturing associate, or laboratory research assistant at a biopharma or materials firm provide practical process exposure that transitions well into a junior process development title. Completing an Engineer-in-Training designation through the New York State Education Department also signals commitment and gives candidates an edge over equally inexperienced applicants.
Where can I find and apply to process development engineer jobs in New York?
You can find and apply to process development engineer jobs in New York on Migrate Mate, which lists current New York openings across pharmaceuticals, biotechnology, semiconductors, and advanced manufacturing. Find roles that fit your background and apply directly to each employer from the listing.
See All 7 Process Development Engineer Jobs in New York
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