E-3 Visa Design Engineer Jobs
Design Engineer roles qualify for E-3 visa sponsorship when the position requires a bachelor's degree in mechanical, industrial, or systems engineering. The E-3 has no lottery and no annual cap, so Australian engineers can accept an offer and move through the consulate process without waiting for a selection round.
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Company Description
It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do at Intuitive. As a global leader in robotic-assisted surgery and minimally invasive care, our technologies—like the da Vinci surgical system and Ion—have transformed how care is delivered for millions of patients worldwide.
We’re a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.
The problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful—because every improvement we make has the potential to change a life.
If you’re ready to contribute to something bigger than yourself and help transform the future of healthcare, you’ll find your purpose here.
Job Description
Primary Function of Position
The Sr. Mechanical Engineer will conceptualize, develop, and verify new mechanical design concepts for next generation of minimally invasive surgical robot systems. You will apply your product development expertise to next generation da Vinci designs leveraging your creativity and engineering analysis to the design of kinematics, robotic actuation and sensing solutions. The successful candidate will have both the technical depth to resolve complex mechanical, materials and manufacturing design issues and the ability to work in an interdisciplinary team to troubleshoot to root cause higher level system issues. This requires in-depth collaboration with cross-functional teams that will routinely leverage your technical and interpersonal skills as you develop a shared understanding of the new product requirements.
Essential Job Duties
- Designing components and producing mechanical drawings for prototype assemblies and builds. Design and development of testing and assembly fixtures and methods to support the product development cycle.
- Should have familiarity with volume manufacturing processes which may include cast metal, injection molded plastic, sheet metal stamping, and others.
- Analyze and test product prototype designs, critically analyze results, for structure, dynamics, and thermal issues and share results with the engineering team.
- Provide written protocols, reports, drawings, specifications, presentations, and perform technical design reviews to solicit feedback on design activities on an ongoing basis.
- Development and documentation of mechanical design and manufacturing documentation including: inspection procedures, assembly instructions, new manufacturing processes, test methods, purchase specifications, BOMs, component / assembly drawings per the company’s operating procedures.
- Create and maintain SolidWorks CAD databases, including assemblies, components, and detailed drawings.
- Contribute to and make decisions based on risk assessments, industry standards, and regulatory frameworks.
- Observe pre-clinical and clinical cases and interface with clinical experts to inform designs and identify user needs.
- Document, prepare and review patent submissions.
- Familiarity with working in a government regulated environment such as for FDA filings. Exposure to design controls and component verifications. for volume manufacturing processes which may include cast metal, injection molded plastic, sheet metal stamped, and others.
- Working within multi-disciplinary teams to define requirements for new and current product designs.
- Rapid development and iteration of full-scale prototypes of candidate architectures to satisfy requirements.
Qualifications
Required Skills and Experience
- Minimum 6 years of experience developing commercial medical products.
- Demonstrated ability to work in cross-functional research and development teams and lead sub-system activities coordinating with other team members.
- Evaluate designs via prototype testing and rigorous mathematical analysis.
- Investigating and determining root cause failures in both latent and emerging designs.
- Experience with metals, plastics, fabrication methods, plastics molding, MIM, castings, extrusions, sheet metal, bonding and adhesives.
- Proficiency using CAD to design and document designs; SolidWorks preferred.
- Experience with GD&T and other related ASME/ISO drafting standards and tolerance stack analysis.
- Experience with all phases of the product development lifecycle including design, implementation, debug, verification, qualification, and transfer.
- Experience with FDA QSR 21 CFR Part 820, ISO 13485, IEC 60601 and other related external standards.
- Experience with electromechanical design, motors, cables, brakes, cables and PCAs.
Required Education and Training
- Minimum BS or MS in Mechanical Engineering, Mechatronics, Materials Science or related engineering or scientific discipline, or equivalent work experience.
Working Conditions
- Office environment
- Must be able to lift, carry and move 50 lbs.
- Routinely lifts, carries and moves 10lbs.
Preferred Skills and Experience
- Required Minimum BSME, or similar.
- Minimum 6 years of experience.
- Demonstrated ability to design precision mechanisms with complex tolerance stack-ups.
- Experience in several of these areas: concept development, design analysis, hands on prototyping, hands on fabrication, and performance and reliability testing.
- Curiosity in driving scientific first principles and root cause understanding.
- Self-driven to achieve individual and collaborative results in a high-energy, small, focused team environment, to maintain a strong sense of shared responsibility and shared reward, and to foster a positive and encouraging group culture.
- Flexible to changing priorities and able to balance and prioritize multiple and competing demands based on organizational goals and needs.
- Comfortable with ambiguity and able to build clarity and consensus among cross-functional stakeholders.
- Robotics design experience.
- Medical product development process and product launch experience are a plus.
- Coding in Python, Matlab, C/C++, Labview, Arduino or similar.
Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.
Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.
U.S. Export Controls Disclaimer: In accordance with the U.S. Export Administration Regulations (15 CFR §743.13(b)), some roles at Intuitive Surgical may be subject to U.S. export controls for prospective employees who are nationals from countries currently on embargo or sanctions status.
Certain information you provide as part of the application will be used for purposes of determining whether Intuitive Surgical will need to (i) obtain an export license from the U.S. Government on your behalf (note: the government’s licensing process can take 3 to 6+ months) or (ii) implement a Technology Control Plan (“TCP”) (note: typically adds 2 weeks to the hiring process).
For any Intuitive role subject to export controls, final offers are contingent upon obtaining an approved export license and/or an executed TCP prior to the prospective employee’s start date, which may or may not be flexible, and within a timeframe that does not unreasonably impede the hiring need. If applicable, candidates will be notified and instructed on any requirements for these purposes.
We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.
Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.
This position may be filled at a different job level than listed here depending on business need and/or on the selected candidate’s experience, knowledge and skills. Compensation will be based primarily on the job level at which the role is filled and the candidate’s qualifications, consistent with applicable law.
We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target compensation ranges are listed.

Company Description
It started with a simple idea: what if surgery could be less invasive and recovery less painful? Nearly 30 years later, that question still fuels everything we do at Intuitive. As a global leader in robotic-assisted surgery and minimally invasive care, our technologies—like the da Vinci surgical system and Ion—have transformed how care is delivered for millions of patients worldwide.
We’re a team of engineers, clinicians, and innovators united by one purpose: to make surgery smarter, safer, and more human. Every day, our work helps care teams perform with greater precision and patients recover faster, improving outcomes around the world.
The problems we solve demand creativity, rigor, and collaboration. The work is challenging, but deeply meaningful—because every improvement we make has the potential to change a life.
If you’re ready to contribute to something bigger than yourself and help transform the future of healthcare, you’ll find your purpose here.
Job Description
Primary Function of Position
The Sr. Mechanical Engineer will conceptualize, develop, and verify new mechanical design concepts for next generation of minimally invasive surgical robot systems. You will apply your product development expertise to next generation da Vinci designs leveraging your creativity and engineering analysis to the design of kinematics, robotic actuation and sensing solutions. The successful candidate will have both the technical depth to resolve complex mechanical, materials and manufacturing design issues and the ability to work in an interdisciplinary team to troubleshoot to root cause higher level system issues. This requires in-depth collaboration with cross-functional teams that will routinely leverage your technical and interpersonal skills as you develop a shared understanding of the new product requirements.
Essential Job Duties
- Designing components and producing mechanical drawings for prototype assemblies and builds. Design and development of testing and assembly fixtures and methods to support the product development cycle.
- Should have familiarity with volume manufacturing processes which may include cast metal, injection molded plastic, sheet metal stamping, and others.
- Analyze and test product prototype designs, critically analyze results, for structure, dynamics, and thermal issues and share results with the engineering team.
- Provide written protocols, reports, drawings, specifications, presentations, and perform technical design reviews to solicit feedback on design activities on an ongoing basis.
- Development and documentation of mechanical design and manufacturing documentation including: inspection procedures, assembly instructions, new manufacturing processes, test methods, purchase specifications, BOMs, component / assembly drawings per the company’s operating procedures.
- Create and maintain SolidWorks CAD databases, including assemblies, components, and detailed drawings.
- Contribute to and make decisions based on risk assessments, industry standards, and regulatory frameworks.
- Observe pre-clinical and clinical cases and interface with clinical experts to inform designs and identify user needs.
- Document, prepare and review patent submissions.
- Familiarity with working in a government regulated environment such as for FDA filings. Exposure to design controls and component verifications. for volume manufacturing processes which may include cast metal, injection molded plastic, sheet metal stamped, and others.
- Working within multi-disciplinary teams to define requirements for new and current product designs.
- Rapid development and iteration of full-scale prototypes of candidate architectures to satisfy requirements.
Qualifications
Required Skills and Experience
- Minimum 6 years of experience developing commercial medical products.
- Demonstrated ability to work in cross-functional research and development teams and lead sub-system activities coordinating with other team members.
- Evaluate designs via prototype testing and rigorous mathematical analysis.
- Investigating and determining root cause failures in both latent and emerging designs.
- Experience with metals, plastics, fabrication methods, plastics molding, MIM, castings, extrusions, sheet metal, bonding and adhesives.
- Proficiency using CAD to design and document designs; SolidWorks preferred.
- Experience with GD&T and other related ASME/ISO drafting standards and tolerance stack analysis.
- Experience with all phases of the product development lifecycle including design, implementation, debug, verification, qualification, and transfer.
- Experience with FDA QSR 21 CFR Part 820, ISO 13485, IEC 60601 and other related external standards.
- Experience with electromechanical design, motors, cables, brakes, cables and PCAs.
Required Education and Training
- Minimum BS or MS in Mechanical Engineering, Mechatronics, Materials Science or related engineering or scientific discipline, or equivalent work experience.
Working Conditions
- Office environment
- Must be able to lift, carry and move 50 lbs.
- Routinely lifts, carries and moves 10lbs.
Preferred Skills and Experience
- Required Minimum BSME, or similar.
- Minimum 6 years of experience.
- Demonstrated ability to design precision mechanisms with complex tolerance stack-ups.
- Experience in several of these areas: concept development, design analysis, hands on prototyping, hands on fabrication, and performance and reliability testing.
- Curiosity in driving scientific first principles and root cause understanding.
- Self-driven to achieve individual and collaborative results in a high-energy, small, focused team environment, to maintain a strong sense of shared responsibility and shared reward, and to foster a positive and encouraging group culture.
- Flexible to changing priorities and able to balance and prioritize multiple and competing demands based on organizational goals and needs.
- Comfortable with ambiguity and able to build clarity and consensus among cross-functional stakeholders.
- Robotics design experience.
- Medical product development process and product launch experience are a plus.
- Coding in Python, Matlab, C/C++, Labview, Arduino or similar.
Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.
Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.
U.S. Export Controls Disclaimer: In accordance with the U.S. Export Administration Regulations (15 CFR §743.13(b)), some roles at Intuitive Surgical may be subject to U.S. export controls for prospective employees who are nationals from countries currently on embargo or sanctions status.
Certain information you provide as part of the application will be used for purposes of determining whether Intuitive Surgical will need to (i) obtain an export license from the U.S. Government on your behalf (note: the government’s licensing process can take 3 to 6+ months) or (ii) implement a Technology Control Plan (“TCP”) (note: typically adds 2 weeks to the hiring process).
For any Intuitive role subject to export controls, final offers are contingent upon obtaining an approved export license and/or an executed TCP prior to the prospective employee’s start date, which may or may not be flexible, and within a timeframe that does not unreasonably impede the hiring need. If applicable, candidates will be notified and instructed on any requirements for these purposes.
We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.
Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.
This position may be filled at a different job level than listed here depending on business need and/or on the selected candidate’s experience, knowledge and skills. Compensation will be based primarily on the job level at which the role is filled and the candidate’s qualifications, consistent with applicable law.
We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target compensation ranges are listed.
See all 914+ Design Engineer jobs
Sign up for free to unlock all listings, filter by visa type, and get alerts for new Design Engineer roles.
Get Access To All JobsTips for Finding E-3 Visa Sponsorship as a Design Engineer
Translate your Australian credentials for U.S. employers
A three-year Australian engineering bachelor's degree is generally accepted as equivalent to a U.S. four-year degree for E-3 purposes. Get a credential evaluation from a DOL-recognized evaluator before interviews so employers don't flag your qualification as a gap.
Target employers with active LCA filing history
Search the DOL's Office of Foreign Labor Certification disclosure data for employers who have filed LCAs under Standard Occupational Classification codes for design and mechanical engineers. Prior filings signal a hiring team that already understands the E-3 process.
Clarify specialty occupation before the offer stage
A Design Engineer role qualifies for the E-3 only if the job posting specifies a degree requirement in a relevant engineering field, not just 'bachelor's preferred.' Push your recruiter to confirm the job description uses 'required' language before you reach the offer stage.
Use Migrate Mate's E-3 filing service after accepting your offer
Once you have a signed offer, the LCA and DS-160 preparation need to happen quickly. Migrate Mate's E-3 filing service manages the entire process from offer to consulate appointment, so your employer doesn't need to engage an immigration lawyer separately.
Confirm your employer will pay prevailing wage for your location
The LCA certifies that your salary meets the DOL prevailing wage for your SOC code and work location. Design Engineer wages vary significantly between, say, Austin and San Francisco, so verify the wage level early to avoid a last-minute offer renegotiation.
Book your consulate appointment immediately after LCA certification
E-3 consulate appointment wait times at Sydney, Melbourne, and Perth fluctuate throughout the year. Don't wait for your start date to approach before scheduling. Book as soon as USCIS acknowledges the certified LCA so you control your own timeline.
Design Engineer jobs are hiring across the US. Find yours.
Find Design Engineer JobsDesign Engineer E-3 Visa: Frequently Asked Questions
How do I find Design Engineer jobs with E-3 visa sponsorship?
Migrate Mate is built specifically to surface Design Engineer roles where U.S. employers are open to E-3 sponsorship. Because the E-3 requires no lottery and no multi-year lead time, many mid-size engineering firms that won't touch H-1B are willing to sponsor. Filtering by E-3 eligibility saves you from pursuing roles where sponsorship was never on the table.
How much does it cost to get an E-3 visa?
Migrate Mate's E-3 filing service covers the entire process for $499, including the Labor Condition Application, visa document preparation, and consulate appointment guidance. Traditional immigration lawyers charge $2,000–$5,000+ for the same work. The E-3 has less paperwork than most work visas, so paying thousands for legal help is usually unnecessary.
Does a Design Engineer role qualify as a specialty occupation for the E-3?
Design Engineer positions typically qualify when the job description explicitly requires a bachelor's degree in mechanical, industrial, electrical, or systems engineering. The key is the word 'required,' not 'preferred.' Roles that accept any degree field, or that can be filled by someone without a degree, risk not meeting the specialty occupation standard at the consulate interview.
How does the E-3 compare to the H-1B for Design Engineers?
The E-3 has a 10,500 annual allocation that has never been exhausted, so there's no lottery and no cap risk. You can accept an offer, complete the LCA, and attend a consulate interview within weeks. H-1B registration opens once a year in March, and selection is random. For Design Engineers with a firm offer, the E-3 is a direct path where H-1B is a waiting game.
Can I switch Design Engineer employers while on an E-3?
Yes, but each new employer must file a fresh LCA before you start work. You're not tied to your original sponsor once you have status. You can also begin a new consulate application from Australia or, in some cases, change status internally if you're already in the U.S. There's no USCIS petition required, which makes employer changes significantly faster than on H-1B.
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