Design Engineer Visa Sponsorship Jobs in Illinois
Illinois hosts a strong market for design engineer visa sponsorship jobs, with major employers across manufacturing, technology, and engineering services concentrated in Chicago, Peoria, and the broader Chicagoland corridor. Companies like Caterpillar, Motorola Solutions, and Abbott have established sponsorship track records, making Illinois one of the more active states for internationally trained design engineers.
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Get Access To All JobsSr. Design Engineer
At Intellihot, our success is possible because of our people. Through hard work and commitment to our mission, our team is leading the fight to reduce global emissions and make the world a better place. Join our team today and start building your career with one of the 50 fastest growing companies of the year!
Position Summary
The Sr Design Engineer will work in a cross-functional team that designs, develops, manufactures, and services Intellihot tankless water heaters, boilers, and other products. Knowledge of building the entire system as well as individual components is preferred.
Build, assemble, test prototypes, and put together the entire system. Hands-on work and prior exposure to castings, sheet metals, O-rings, water & gas manifolds are necessary. Identify, develop, and manage select suppliers with a variety of the field's concepts, practices, and procedures.
Key Responsibilities:
- Design and evaluate mechanical/electromechanical products, equipment, systems, and processes to meet program requirements by applying engineering principles, including detailed analysis as appropriate.
- Design and develop new heat exchangers, and modify existing heat exchangers.
- Investigate system malfunctions or anomalies, identify the root cause and corrective actions, and provide technical information to justify conclusions.
- Oversee assembly, test, integration, operation, maintenance, and repair of products to ensure they perform to specifications.
- Using PTC Creo, design and create water heater/boiler/HVAC components, assemblies, fixtures, and parts 3D solid geometry models.
- Distill system requirements into component and subsystem requirements.
- Specify system component requirements or modify existing products to ensure conformance with engineering design intent and performance specifications.
- Generate engineering drawings with geometric dimensioning and tolerances. These drawings should be suitable to support the machining and manufacturability of the components.
- Interface with suppliers and external contractors.
- Develop and implement manufacturing processes. For example - BOM, assembly drawings, routers, quality control, etc.
- Become familiar with appliance design, HVAC components, O-rings, piping, sheet metal, casting process, and machining techniques.
- Build and test prototypes, new products, fixtures, or assembly processes.
- Travel: less than 10%.
- Perform other duties as assigned.
Qualifications
- Mechanical Engineering degree or equivalent.
- 10 years or more knowledge of PTC Creo.
- 10 years or more understanding of designing 3D models, drawings, and specifications.
- Prior working knowledge of Heat Exchanger design.
- Prior working knowledge of thermal transfer.
- Creating and updating O-rings, piping, sheet metal, casting, and machining techniques are required.
- HVAC industry exposure is a plus.
Competencies:
- Critical Thinking
- System Analysis & Design
- Active Listening
- Customer Focused
- Initiative
- Teamwork
- Results driven
- Organization
Work Location: Hybrid
Salary Range: $110,000-130,000 per year
Benefits: Medical, dental, vision insurance, 401K with company match, life insurance, short term disability, long term disability, paid time off, paid holidays, and bonus potential.
Sr. Design Engineer
At Intellihot, our success is possible because of our people. Through hard work and commitment to our mission, our team is leading the fight to reduce global emissions and make the world a better place. Join our team today and start building your career with one of the 50 fastest growing companies of the year!
Position Summary
The Sr Design Engineer will work in a cross-functional team that designs, develops, manufactures, and services Intellihot tankless water heaters, boilers, and other products. Knowledge of building the entire system as well as individual components is preferred.
Build, assemble, test prototypes, and put together the entire system. Hands-on work and prior exposure to castings, sheet metals, O-rings, water & gas manifolds are necessary. Identify, develop, and manage select suppliers with a variety of the field's concepts, practices, and procedures.
Key Responsibilities:
- Design and evaluate mechanical/electromechanical products, equipment, systems, and processes to meet program requirements by applying engineering principles, including detailed analysis as appropriate.
- Design and develop new heat exchangers, and modify existing heat exchangers.
- Investigate system malfunctions or anomalies, identify the root cause and corrective actions, and provide technical information to justify conclusions.
- Oversee assembly, test, integration, operation, maintenance, and repair of products to ensure they perform to specifications.
- Using PTC Creo, design and create water heater/boiler/HVAC components, assemblies, fixtures, and parts 3D solid geometry models.
- Distill system requirements into component and subsystem requirements.
- Specify system component requirements or modify existing products to ensure conformance with engineering design intent and performance specifications.
- Generate engineering drawings with geometric dimensioning and tolerances. These drawings should be suitable to support the machining and manufacturability of the components.
- Interface with suppliers and external contractors.
- Develop and implement manufacturing processes. For example - BOM, assembly drawings, routers, quality control, etc.
- Become familiar with appliance design, HVAC components, O-rings, piping, sheet metal, casting process, and machining techniques.
- Build and test prototypes, new products, fixtures, or assembly processes.
- Travel: less than 10%.
- Perform other duties as assigned.
Qualifications
- Mechanical Engineering degree or equivalent.
- 10 years or more knowledge of PTC Creo.
- 10 years or more understanding of designing 3D models, drawings, and specifications.
- Prior working knowledge of Heat Exchanger design.
- Prior working knowledge of thermal transfer.
- Creating and updating O-rings, piping, sheet metal, casting, and machining techniques are required.
- HVAC industry exposure is a plus.
Competencies:
- Critical Thinking
- System Analysis & Design
- Active Listening
- Customer Focused
- Initiative
- Teamwork
- Results driven
- Organization
Work Location: Hybrid
Salary Range: $110,000-130,000 per year
Benefits: Medical, dental, vision insurance, 401K with company match, life insurance, short term disability, long term disability, paid time off, paid holidays, and bonus potential.
Design Engineer Job Roles in Illinois
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Search Design Engineer Jobs in IllinoisDesign Engineer Jobs in Illinois: Frequently Asked Questions
Which companies sponsor visas for design engineers in Illinois?
Several large Illinois employers have consistent histories of sponsoring work visas for design engineers. Caterpillar in Peoria, Motorola Solutions and Baxter International in the Chicago area, and Abbott Laboratories in Lake County regularly appear in Department of Labor disclosure data for H-1B visa filings in engineering roles. Smaller manufacturers and engineering consultancies in the Chicago metro also sponsor, though less frequently.
Which visa types are most common for design engineer roles in Illinois?
The H-1B is the most common visa for design engineers in Illinois, as the role typically qualifies as a specialty occupation requiring a bachelor's degree in engineering or a related field. Candidates from Canada or Mexico may qualify for the TN visa under the NAFTA/USMCA engineer category, which has no annual cap and a simpler application process. Australians may also be eligible for the E-3 visa.
Which cities in Illinois have the most design engineer sponsorship jobs?
Chicago and its surrounding suburbs account for the majority of design engineer sponsorship activity in Illinois, particularly in areas like Schaumburg, Deerfield, and Gurnee where major corporations maintain headquarters or large campuses. Peoria is a significant secondary market given Caterpillar's global engineering operations there. Rockford has a smaller but active manufacturing base that occasionally sponsors for engineering roles.
How to find design engineer visa sponsorship jobs in Illinois?
Migrate Mate is built specifically for international engineers seeking sponsored positions and lets you filter design engineer jobs by state, so you can search Illinois-based openings that are tagged for visa sponsorship. Beyond the job board, focusing your outreach on Illinois manufacturers and technology companies with documented H-1B filing histories improves your odds of finding employers already familiar with the sponsorship process for engineering roles.
Are there state-specific considerations for design engineers pursuing sponsorship in Illinois?
Illinois does not have state-level visa sponsorship programs, so federal pathways like the H-1B apply uniformly. One practical factor is Illinois's strong engineering university pipeline from institutions like the University of Illinois Urbana-Champaign and Northwestern, which means employers are accustomed to hiring internationally trained engineers. Prevailing wage requirements for design engineers in the Chicago metro are set by the Department of Labor and reflect regional market rates, which employers must meet for any sponsored position.
What is the prevailing wage for sponsored design engineer jobs in Illinois?
U.S. employers sponsoring a visa must pay at least the prevailing wage, which is what workers in the same role, area, and experience level typically earn. The Department of Labor sets this rate to make sure companies aren't hiring foreign workers simply because they'd accept lower pay than a U.S. worker. It varies by job title, location, and experience. You can look up current prevailing wage rates for any occupation and location using the OFLC Wage Search page.