Manufacturing Engineer Jobs at Form Energy with Visa Sponsorship
Manufacturing Engineer jobs at Form Energy sit at the intersection of energy storage innovation and large-scale production, covering process development, line qualification, and factory scaling. Form Energy actively sponsors work visas for this function, making it a realistic target if you're building a U.S. manufacturing career in the energy hardware space.
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Get Access To All JobsINTRODUCTION
Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!
In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.
Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.
Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.
ROLE DESCRIPTION
Form Energy is hiring a Staff Manufacturing Engineer to join our electrode processing team. You will play a vital role in translating novel research into high-quality manufacturing processes for our iron-air battery technology. Your work will focus on scaling and optimizing calendaring, drying, and slitting operations while collaborating closely with process engineers to ensure equipment designs meet technical requirements. This is an opportunity to directly impact the future of energy storage by owning the equipment lifecycle from initial selection through commissioning at our state-of-the-art Form Factory 1.
What you'll do:
- Collaborate with the process engineering team to align equipment design with specific manufacturing needs.
- Scale and optimize calendaring, drying, and slitting operations.
- Partner with procurement to identify and select high-performance equipment suppliers.
- Lead the design, factory acceptance testing (FAT), and site acceptance testing (SAT) for calendaring and drying equipment.
- Provide mentorship and practical guidance to technicians and junior engineers on equipment purchasing and commissioning cycles.
- Prioritize safety and excellence while scaling initial process designs to full production volumes.
What you'll bring:
- 7+ years of practical experience in process engineering within pilot lines or fast-paced manufacturing environments.
- Proven track record of equipment purchasing, commissioning, and testing with a proactive approach to problem-solving.
- Proficiency in statistical methods and tools such as JMP or Minitab for data-driven process development.
- Deep expertise with industrial calendaring and drying processes.
- Excellent communication skills and experience creating safety and quality documentation for best-in-class manufacturing practices.
- Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field.
WHERE YOU'LL WORK:
This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.
COMPENSATION
Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.
INTRODUCTION
Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!
In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.
Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.
Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.
ROLE DESCRIPTION
Form Energy is hiring a Staff Manufacturing Engineer to join our electrode processing team. You will play a vital role in translating novel research into high-quality manufacturing processes for our iron-air battery technology. Your work will focus on scaling and optimizing calendaring, drying, and slitting operations while collaborating closely with process engineers to ensure equipment designs meet technical requirements. This is an opportunity to directly impact the future of energy storage by owning the equipment lifecycle from initial selection through commissioning at our state-of-the-art Form Factory 1.
What you'll do:
- Collaborate with the process engineering team to align equipment design with specific manufacturing needs.
- Scale and optimize calendaring, drying, and slitting operations.
- Partner with procurement to identify and select high-performance equipment suppliers.
- Lead the design, factory acceptance testing (FAT), and site acceptance testing (SAT) for calendaring and drying equipment.
- Provide mentorship and practical guidance to technicians and junior engineers on equipment purchasing and commissioning cycles.
- Prioritize safety and excellence while scaling initial process designs to full production volumes.
What you'll bring:
- 7+ years of practical experience in process engineering within pilot lines or fast-paced manufacturing environments.
- Proven track record of equipment purchasing, commissioning, and testing with a proactive approach to problem-solving.
- Proficiency in statistical methods and tools such as JMP or Minitab for data-driven process development.
- Deep expertise with industrial calendaring and drying processes.
- Excellent communication skills and experience creating safety and quality documentation for best-in-class manufacturing practices.
- Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field.
WHERE YOU'LL WORK:
This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.
COMPENSATION
Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.
Tips for Finding Manufacturing Engineer Jobs at Form Energy
Document Your Process Engineering Credentials Early
Form Energy's manufacturing roles require demonstrated experience with production process development and quality systems. Gather project portfolios, equipment qualification records, and any lean or Six Sigma certifications before applying, so your credentials are ready when sponsorship conversations start.
Target Roles Aligned With Battery Cell Production
Form Energy focuses on iron-air battery manufacturing at scale. Prioritize applying to roles that reference cell assembly, electrode processing, or factory ramp-up, where your background in high-volume or capital-intensive hardware manufacturing will directly support their sponsorship case to USCIS.
Use Migrate Mate to Filter Verified Sponsorship Openings
Not every Manufacturing Engineer posting at Form Energy will surface on general job boards with sponsorship details. Use Migrate Mate to filter confirmed sponsorship-eligible roles so you're only investing time in positions the company has actively sponsored for your visa type.
Confirm Your Visa Type Compatibility Before Offer Stage
Form Energy sponsors H-1B, TN, F-1 OPT, and Green Card pathways, but eligibility depends on your citizenship and degree field. If you're on OPT, verify your STEM extension eligibility and E-Verify enrollment status with HR before the offer is finalized to avoid timeline gaps.
Align Your Start Date With H-1B Cap Timelines
If you need a cap-subject H-1B, USCIS only accepts petitions in April for an October 1 start. Work backward from that date when negotiating your offer, and ask Form Energy's immigration team whether they'll file under premium processing to confirm approval before you resign from a current role.
Build a PERM-Ready Employment History File
Green Card sponsorship through PERM requires DOL to verify no qualified U.S. workers were displaced. Keep a clean record of your job titles, duties, and employer-verified experience letters, so Form Energy's legal team can move quickly if they initiate a PERM labor certification on your behalf.
Frequently Asked Questions
Does Form Energy sponsor H-1B visas for Manufacturing Engineers?
Yes, Form Energy sponsors H-1B visas for Manufacturing Engineer roles. Because the H-1B requires a specialty occupation and a qualifying degree, you'll want to ensure your engineering background aligns with the specific process or production function the role covers. Form Energy works with immigration counsel, so once an offer is extended, the filing process is structured and employer-driven.
How do I apply for Manufacturing Engineer jobs at Form Energy?
Apply directly through Form Energy's careers page, or use Migrate Mate to browse and filter their Manufacturing Engineer openings by visa sponsorship type. Tailor your resume to highlight production process experience, equipment qualification, and any background in hardware or energy manufacturing. Mention your work authorization status early so the recruiter can confirm fit before moving to a technical screen.
Which visa types does Form Energy commonly use for Manufacturing Engineers?
Form Energy sponsors H-1B, EB-2 and EB-3 Green Card pathways, F-1 OPT, F-1 CPT, and TN visas for this function. F-1 OPT is common for recent graduates entering production or process engineering roles, while H-1B and PERM-based Green Card sponsorship are typical for mid-level hires with several years of hands-on manufacturing experience.
What qualifications does Form Energy expect for sponsored Manufacturing Engineer roles?
Form Energy's Manufacturing Engineer roles typically require a bachelor's degree in mechanical, electrical, chemical, or manufacturing engineering. Hands-on experience with process development, root cause analysis, and production line scaling is heavily weighted. Background in battery, semiconductor, or other capital-intensive hardware manufacturing is a strong differentiator, particularly as the company continues scaling its iron-air battery factory operations.
How do visa sponsorship timelines work for a Manufacturing Engineer offer at Form Energy?
Timeline depends on your current status. F-1 OPT holders can start within days of an offer if E-Verify clears. H-1B transfers for existing visa holders can take four to six weeks with premium processing. New H-1B registrations follow USCIS's annual April lottery, with employment beginning October 1 at the earliest, so build that window into your negotiation if you're not already in H-1B status.