Mechanical Engineer Jobs at Form Energy with Visa Sponsorship
Mechanical Engineer jobs at Form Energy focus on hardware development for long-duration energy storage systems, requiring hands-on experience in product design, thermal management, and manufacturing processes. Form Energy sponsors a range of visa types for engineering talent, making it a viable target for international candidates with relevant technical backgrounds.
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Get Access To All JobsAre you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!
In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.
Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.
Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.
Role Description
The Structures Engineering team at Form is responsible for designing the structure, enclosure, and sealing systems that supports and integrates all parts of our innovative utility-scale multi-day energy storage system. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory.
We're seeking a Sr Mechanical Design Engineer to join our team and contribute to the scaling of our multi-day energy storage system. You'll bring components and assemblies from concept to into mass production, with an emphasis on FEA-driven structural design, weatherproofing, and manufacturability of metal enclosures. You will work cross-functionally with designers and test engineers, interrogating the potential design space and selecting appropriate test methods to validate designs. As a problem solver, you will apply your design knowledge of sheet metal, weldments, and sealing systems to balance structural optimization with design for manufacturability, weight reduction, and cost-down.
This is an exciting opportunity to be part of scaling our multi-day energy storage system at Form and contributing to a sustainable future. If this sounds like the perfect opportunity for you, apply now!
Relocation assistance is available.
What you'll do:
- Create white-page designs that will be the foundation of Form Energy’s next generation battery pack for high volume production
- Perform structural analysis of your designs, utilizing Ansys FEA and hand calcs
- Work closely with test team to initiate test campaigns to establish material libraries for FEA
- Collaborate with test engineers and CAE experts to validate designs through test and FEA correlation
- Present designs, analysis, and test results to broader team and leadership in design reviews
- Perform failure root cause analysis on systems and assemblies
- Travel up to 20% to other Form Energy offices or vendor sites
What you'll bring:
- Bachelor’s Degree in Mechanical Engineering or related field and 4+ years industry experience in mechanical design and structural analysis
- Experience designing complex mechanical structures, using FEA for structural analysis
- Proficiency in computer-aided design (CAD), specifically SolidWorks modeling and drafting using GD&T (ASME Y14.5)
- Experience in component design for mass manufacturing and assembly (DFMA), especially sheet metal, stampings, and weldments
- Sense of urgency and self-driven to hit difficult schedule targets
#LI-Onsite
#LI-EH1
Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.
Compensation Range: $128,662 - $168,844
Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!
In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.
Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.
Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.
Role Description
The Structures Engineering team at Form is responsible for designing the structure, enclosure, and sealing systems that supports and integrates all parts of our innovative utility-scale multi-day energy storage system. We strive to deliver designs that are optimized for performance, quality, reliability, and cost for high-volume manufacturing at Form Factory.
We're seeking a Sr Mechanical Design Engineer to join our team and contribute to the scaling of our multi-day energy storage system. You'll bring components and assemblies from concept to into mass production, with an emphasis on FEA-driven structural design, weatherproofing, and manufacturability of metal enclosures. You will work cross-functionally with designers and test engineers, interrogating the potential design space and selecting appropriate test methods to validate designs. As a problem solver, you will apply your design knowledge of sheet metal, weldments, and sealing systems to balance structural optimization with design for manufacturability, weight reduction, and cost-down.
This is an exciting opportunity to be part of scaling our multi-day energy storage system at Form and contributing to a sustainable future. If this sounds like the perfect opportunity for you, apply now!
Relocation assistance is available.
What you'll do:
- Create white-page designs that will be the foundation of Form Energy’s next generation battery pack for high volume production
- Perform structural analysis of your designs, utilizing Ansys FEA and hand calcs
- Work closely with test team to initiate test campaigns to establish material libraries for FEA
- Collaborate with test engineers and CAE experts to validate designs through test and FEA correlation
- Present designs, analysis, and test results to broader team and leadership in design reviews
- Perform failure root cause analysis on systems and assemblies
- Travel up to 20% to other Form Energy offices or vendor sites
What you'll bring:
- Bachelor’s Degree in Mechanical Engineering or related field and 4+ years industry experience in mechanical design and structural analysis
- Experience designing complex mechanical structures, using FEA for structural analysis
- Proficiency in computer-aided design (CAD), specifically SolidWorks modeling and drafting using GD&T (ASME Y14.5)
- Experience in component design for mass manufacturing and assembly (DFMA), especially sheet metal, stampings, and weldments
- Sense of urgency and self-driven to hit difficult schedule targets
#LI-Onsite
#LI-EH1
Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.
If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.
Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.
Compensation Range: $128,662 - $168,844
See all Mechanical Engineer Jobs at Form Energy
Sign up for free to unlock all listings, filter by visa type, and get alerts for new Mechanical Engineer Jobs at Form Energy.
Get Access To All JobsTips for Finding Mechanical Engineer Jobs at Form Energy
Align your credentials to hardware development
Form Energy's mechanical engineering work centers on electrochemical cell design and manufacturing-scale hardware. Credential your degree and portfolio around thermal systems, materials selection, or DFM to match what their engineering teams are actually building.
Search DOL filings for LCA wage benchmarks
Before negotiating an offer, pull Form Energy's Labor Condition Application filings on the DOL's OFLC public disclosure portal. This shows you the prevailing wage tier they've committed to for mechanical engineering roles, so you're not walking in blind.
Use Migrate Mate to filter Form Energy openings by visa type
Not every mechanical engineering posting at Form Energy will flag visa sponsorship explicitly. Use Migrate Mate to filter open roles by the specific visa types Form Energy sponsors, so you're only applying to positions where your work authorization will be supported.
Prepare for an OPT-to-H-1B transition conversation early
If you're on F-1 OPT, the H-1B cap registration window opens in March. Raise the sponsorship timeline with your recruiter before offer stage, not after, so both sides can plan around the registration deadline and any gap in your work authorization.
Frame battery hardware experience in specialty occupation terms
USCIS evaluates H-1B eligibility on whether the role requires a specific bachelor's degree field. Emphasize that Form Energy's mechanical roles demand specialized knowledge in electrochemical systems or precision manufacturing, not just general engineering, to strengthen the specialty occupation argument.
Clarify Green Card pathway timing during offer negotiation
Form Energy sponsors EB-2 and EB-3, but PERM labor certification timelines can stretch well beyond a year. Ask your hiring contact directly whether the company initiates PERM during H-1B status and what their typical timeline looks like for engineering roles.
Frequently Asked Questions
Does Form Energy sponsor H-1B visas for Mechanical Engineers?
Yes, Form Energy sponsors H-1B visas for Mechanical Engineer roles. Because H-1B is subject to the annual cap and lottery, your employer needs to submit a registration in March for an October 1 start. If you're already on H-1B with a different employer, a transfer is possible without waiting for the next lottery cycle.
How do I apply for Mechanical Engineer jobs at Form Energy?
You can apply directly through Form Energy's careers page or find their open Mechanical Engineer roles filtered by visa sponsorship type on Migrate Mate. Before applying, review the job description carefully for references to hardware systems, thermal management, or manufacturing experience, since Form Energy's engineering teams work on physical energy storage products, not software.
Which visa types does Form Energy commonly use for Mechanical Engineer roles?
Form Energy sponsors H-1B, TN visa, F-1 OPT, F-1 CPT, EB-2, and EB-3 for engineering positions. F-1 OPT and CPT are entry points for recent graduates, H-1B covers longer-term employment, and TN visa is available to Canadian and Mexican nationals in qualifying engineering disciplines. EB-2 and EB-3 are the permanent residence pathways for engineers who reach that stage.
What qualifications does Form Energy expect for Mechanical Engineer roles?
Form Energy's mechanical engineering roles typically require a bachelor's degree or higher in mechanical engineering or a closely related field, which also satisfies the USCIS specialty occupation requirement for H-1B purposes. Hands-on experience with product design, prototyping, thermal systems, or manufacturing processes is consistently relevant given that the company builds physical hardware at scale.
How do I time my visa sponsorship conversation with Form Energy during the hiring process?
Raise visa sponsorship in the first substantive recruiter conversation, not after receiving an offer. For H-1B cap cases, the March registration window is a hard deadline that affects start dates. For TN, processing can happen quickly at a port of entry. For PERM-based Green Card sponsorship under EB-2 or EB-3, ask specifically whether Form Energy initiates the process while you're on H-1B status, since PERM timelines regularly run beyond a year.